Volvo 200 Series
The Volvo 200 Series was a range of mid-size cars manufactured by Swedish automaker Volvo Cars from 1974 to 1993. Designed by Jan Wilsgaard, the series was developed from the Volvo 140 Series and incorporated safety innovations from Volvo's VESC experimental safety vehicle program.
The 200 Series was produced in sedan, station wagon, and limited convertible body styles. Over 2.8 million units were manufactured during its 19-year production run, making it one of Volvo's most successful model lines. The series established Volvo's reputation for safety and durability, with many examples remaining in service decades after production ended.
Production overlapped with the introduction of the Volvo 700 Series in 1982. While the 260 Series was discontinued in 1984 and replaced by the 700 Series, the popular 240 model continued production until 1993. The final 240 was manufactured on 14 May 1993, concluding nearly two decades of production.
History
The Volvo 240 and 260 series were introduced in the autumn of 1974, and was initially available as six variations of the 240 Series and two variations of the 260 Series. The 240 Series was available as a sedan or a station wagon, however, the 260 Series was available as a coupé, two-door sedan, four-door sedan, or station wagon. The 200 looked much like the earlier 140 and 164, they shared the same basic body shell and were largely identical from the cowl rearward. However, the 200 incorporated many of the features and design elements tried in the Volvo VESC ESV in 1972, which was a prototype experiment in car safety. The overall safety of the driver and passengers in the event of a crash was greatly improved with very large front and rear end crumple zones. Another main change was the new engines offered, which were of an overhead cam design based on the earlier B20. The 260 series also received a V6 engine in lieu of the 164's inline-six.The 200 Series had MacPherson strut-type front suspension, which increased room around the engine bay, while the rear suspension was a modified version of that fitted to the 140 Series. The steering was greatly improved with the introduction of rack-and-pinion steering, with power steering fitted as standard to the 244GL, 264DL and 264GL, and there were some modifications made to the braking system.
The front end of the car was also completely restyled with a "shovel nose" which closely resembled that of the VESC prototype vehicle – that being the most obvious change which made the 200 Series distinguishable from the earlier 140 and 160 Series. Other than all the changes mentioned above, the 200 Series was almost identical to the 140 and 160 Series from the bulkhead to the very rear end. In 1978, a facelift meant a redesigned rear end for sedans, with wraparound taillights and a trunk opening with a lower lip. The dashboard was derived from the safety fascia introduced for the 1973 model year 100 Series – the main change for the 200 Series was the adoption of slatted "egg crate" style air vents in place of the eyeball style vents used in the 140/160 and the square clock. All models were available with a choice of four-speed manual or a three-speed automatic transmission. Overdrive was also optional on the manual 244GL, while a five-speed manual gearbox was optional on the 264GL and 265GL.
In the autumn of 1975, the 265 DL estate became available alongside the existing range, and this was the first production Volvo estate to be powered by a six-cylinder engine. The choice of gearboxes was also improved, with overdrive now available as an option in all manual models except the base-model 242L and 245L. As before, a three-speed automatic was optional in every model. The B21A engine gained three horsepower; a new steering wheel and gearknob were also introduced.
At the 1976 Paris Motor Show Bertone first showed the stretched 264 TE, a seven-seat limousine on a wheelbase, although it had entered production earlier. The raw bodies were sent from Sweden to Grugliasco for lengthening, reinforcing, and finishing. Carl XVI Gustav of Sweden used one, as did much of East Germany's political leadership.
For 1977 the B19A engine with replaced the B20A in most markets, although the old pushrod type soldiered on for another two years in some places. This is also the year that the sportier 242 GT arrived.
In 1978 the grille was altered, now with a chrome surround. Rear view mirrors were now black, while the front seats were changed as were the emblems, while interval wipers were introduced. 1978 models were also the first 240s to receive a new paint formula, to help solve the severe rust problems in previous model years.
The 1979 model year brought a full facelift front and rear, the most obvious change being the adoption of flush fitting square headlamps on the DL or rectangular headlamps on the GL, GLE in place of the recessed circular units. The sedans received new wraparound rear lamp clusters and a restyled leading edge to the trunk lid, while the rear of the wagons remained unchanged. The GLE was added while the L was cancelled, and the six-cylinder diesel arrived late in the year. For 1980, the sporty GLT arrived, replacing the GT. For 1981 there was yet another new grille, while the station wagons received new, wraparound taillights. The B21A gained some four horsepower, now, while the carburetted B23A with was introduced in some markets. The Turbo arrived, while six-cylinder models now had a more powerful 2.8-liter engine. 1981 also saw the dashboard altered significantly, which a much larger binnacle in order to bring the radio and clock within the driver's line of sight. The instrument pod itself, which had been unaltered since the 1973 model year 100 Series, was also redesigned.
Incremental improvements were made almost every year of the production run. One of the major improvements was the introduction of the oxygen sensor in North America in late 1976, which Volvo called Lambda Sond and developed in conjunction with Bosch. It added a feedback loop to the Jetronic fuel injection system already in use, which allowed fine-tuning of the air and fuel mixture and therefore produced superior emissions, drivability and fuel economy.
For the 1983 model year, Volvo dropped the DL and GLE labels, selling the cars simply as 240s. In the domestic Swedish market, the 240 could be had with a 2.1- or 2.3-liter engine, but the bigger engine always came coupled with a five-speed transmission and tinted windows. The 1983s also received wider side trim and all models had the larger taillights introduced on the previous year's GLT model. A B23E-engined GLE variant was also added. Buyers protested against the lack of grades and they returned for 1984. A new manual gearbox also arrived for 1984, while a four-speed automatic option was available in the GL. The GLT and Turbo versions received a taller grille.
While Volvo had been planning to discontinue the 200-series since the early 1980s, the design kept selling well and Volvo provided steady updates. In late 1991, for the 1992 model year, it received 160 detail improvements including changes to the heater controls, heated rear view mirrors, and revised front seats. For the final, 1993 model year, air conditioning units were upgraded to use R-134a rather than the ozone-depleting R-12.
About one-third of all 240s sold were station wagons, which featured very large cargo space of. They could be outfitted with a rear-facing foldable jumpseat in the passenger area, making the wagon a seven-passenger vehicle. The jumpseat came with three-point seat belts, and wagons were designed to have a reinforced floor section, protecting the occupants of the jumpseat in the event of a rear-end collision.
A 1993 Volvo 240DL was driven by IKEA founder Ingvar Kamprad, who stopped driving it when he was told the car was too dangerous due to outdated safety design two decades later.
The last regular 200 series car produced was a blue station wagon built to Italian "Polar Italia" specifications, displayed at the Volvo World Museum. It was manufactured on the 14th May 1993. To round off the production, Volvo produced one shortened two door station wagon, to symbolize shortened leadtimes. The car was white, with the text "KORTA LEDTIDER" on the doors.
Engines
The 200 series was offered with three families of engines. Most 240s were equipped with Volvo's own red block, 2.0–2.3-liter four-cylinder engines. Both overhead valve and overhead cam versions of the red block engines were installed in 240s. The B20 was used only in the early years and subsequently replaced by the B19, a smaller version of the B21. Power of the carburetted versions increased for the 1979 model year. V6 engines were also available, first in the 260-models, but also later in the GLE- and GLT-versions of 240. Known as the PRV family, they were developed in a three-way partnership among Volvo, Peugeot and Renault, 240 diesel models are powered by diesel engines purchased from Volkswagen. In Greece and Israel the 1.8-liter B17 engine was available beginning with the 1980 model year. This smaller twin-carb engine developed, and had considerably higher fuel consumption than even the turbocharged top version.The 1974 240 series retained the B20A inline-four engine from the 140 Series in certain markets, with the new B21A engine available as an option on the 240 DL models. The new B21 engine was a 2,127 cc, four-cylinder unit, which had a cast-iron block, a five-bearing crankshaft, and a belt-driven overhead camshaft. This engine produced for the B21A carburettor 242DL, 244DL and 245DL, and for the B21E fuel-injected 244GL. The carburetted B19A also produced, although at 5400 rpm, while the fuel injected B19E claimed.
North American inline-fours
The OHV B20F engine was carried over to the new 200-Series when they went on sale in the United States and Canada for the 1975 and 1976 model years. No carbureted engines were available until 1977 when Canada went metric.With the tightening emission regulations in the United States, the new OHC B21F with fuel injection and EGR system replaced B20F for the 1976 model year. Lambda-Sond and the three-way catalytic converter became available in 1977 on California emissions vehicles only. In 1980, 49 state cars also received Lambda-Sond. The Canadian market had both carbureted B21A and fuel-injected B21F engines. The B21F engine was revised with higher compression flat-top pistons in 1979 for increased output to 107 SAE hp or. The Bosch LH-Jetronic fuel injection system replaced the K-Jetronic on certain B21F engines in 1982, sharing less part commonality with the turbocharged B21FT engine.
The B21 was enlarged to 2.3 liters and renamed as B23E for the Canadian market only with a K grind camshaft in 1981 and B23F for both markets in 1983. The B23E with higher compression ratio used the mechanical K-Jetronic and wasn't fitted with catalytic converter. In 1983, the B23E received an A grind camshaft from the B21A engine and switched to the normal B21F style head from the higher performance 405 casting used on the older B23E engines. Compression ratio was bumped up from 10.0:1 to 10.3:1. Horsepower dropped to 115 SAE hp from 136 DIN hp. The B23F used LH-Jetronic system and catalytic converter. All early 1983 B23F engines had the same compression ratio as the 1983 B23E, but, due to Chrysler ignition system usage, provided only 107 hp. After the switch to a Bosch distributor and coil, horsepower went up to 114 hp for the high compression B23F. In mid-1983, a lower compression B23F was introduced that had less horsepower, but more torque. That version was used on M46-equipped cars only.
B21FT, the first turbocharged engine from Volvo, was added to the 200-Series in late 1980 for the 1981 model year. The output was increased to. Like the european B21ET, the B21FT used the K-Jetronic mechanical fuel injection system, but with Lambda-Sond and catalytic converter added. In 1982, the horsepower was increased to. With some modifications to the fuel system, horsepower was increased to in 1984. The turbocharged engine did not have the intercooler until 1983 when the optional extra-cost "intercooler boost system" was offered. The IBS became standard equipment in mid-1984. Despite the introduction of the new B23 engine, B21FT engine was never enlarged to 2.3 liters.
Starting in 1983, certain Canadian models received the same B23F engines fitted to the US models and the B21FT.
In 1985, the B21A was dropped, and the new B230F engine was introduced for use in all non-turbo 240s in both markets. Had a 9.8:1 compression ratio, instead of 10.3:1 for the earlier B23F in automatic and early 1983 manual form, or 9.5:1 for late 1983 through 1984 manual form. It had the higher horsepower number of the automatic B23F,, and the higher torque number of the low compression manual B23F. Fuel system was, again, LH-Jetronic, but updated to 2.2, which used a different mass airflow sensor and computers. It also was redesigned to be lower-friction than the earlier B21 and B23 engines with lighter weight connecting rods and pistons that had a shorter skirt. In 1989, the B230F received the Bosch LH-Jetronic version 2.4 fuel injection system, which added OBD-1 onboard diagnostics. The ignition system was similarly updated from the Volvo/Chrysler ignition system that used a Bosch coil and distributor to the Bosch EZK-116K system. Some manual 1990–93 B230F engines used the LH-Jetronic 3.1 system, which used a heated film mass airflow sensor, instead of the usual hot wire sensor.