Total disc replacement
Total disc replacement, or artificial disc replacement, is a type of arthroplasty in which degenerated intervertebral discs in the vertebral column are replaced with artificial disc implants in the lumbar or cervical spine. The procedure is used to treat chronic, severe low back pain and cervical pain resulting from degenerative disc disease. Disc replacement is also an alternative intervention for symptomatic disc herniation with associated arm and hand, or leg symptoms.
TDR has been developed as an alternative to spinal fusion, with the goal of pain reduction or elimination, while still allowing motion throughout the spine. Faster recoveries after surgery have also been widely reported by surgeons. Another possible benefit is the prevention of premature breakdown in adjacent levels of the spine, a potential risk in fusion surgeries. Recent studies have shown a strong correlation between providing motion in the spine and avoiding adjacent segment degeneration.
Regulation
United States
Multiple artificial discs have been approved by the FDA for use in the US, although several have been discontinued by their manufacturers. The Charité, a mobile core device for use in the lumbar spine, was approved first, in 2004, but is no longer in use. prodisc, the longest continually used disc replacement device in the US, is a fixed core device manufactured by Centinel Spine and was approved in 2006 for the lumbar spine with a cervical device approved in 2007. The first cervical disc replacement available in the US was the Prestige, manufactured by Medtronic. There have been several Prestige cervical disc replacement designs manufactured by Medtronic, with the current design being the Prestige LP.FDA approvals for devices are for one- or two-level use and at specific levels in the cervical or lumbar spine. Clinical studies are currently required to obtain FDA approval for disc replacements. These studies are comparative, noting differences between patients receiving a new device versus patients that receive spinal fusion or another previously-approved disc replacement.
The below table illustrates currently-approved disc replacement devices, their approval dates, the number of approved levels for each device, and their current usage status.
| Device | Anatomy | # Levels, | Approval Date | In Current Use? |
| Charité | Lumbar | 1 level only | 10/04 | No |
| prodisc L | Lumbar | 1 or 2 level | 8/06 | Yes |
| ActivL | Lumbar | 1 level only | 6/15 | Yes |
| Prestige | Cervical | 1 level only | 7/07 | No |
| prodisc C | Cervical | 1 level only | 12/07 | Yes |
| Bryan | Cervical | 1 level only | 5/09 | No |
| Secure-C | Cervical | 1 level only | 9/12 | Yes |
| PCM | Cervical | 1 level only | 10/12 | No |
| Mobi-C | Cervical | 1 or 2 level | 8/13 | Yes |
| Prestige LP | Cervical | 1 or 2 level | 7/16 | Yes |
| M6-C | Cervical | 1 level only | 2/19 | Yes |
| Simplify | Cervical | 1 or 2 level | 4/21 | Yes |
| prodisc C Vivo | Cervical | 1 level | 7/22 | Yes |
| prodisc C SK | Cervical | 1 level | 7/22 | Yes |
| prodisc C Nova | Cervical | 1 level | 7/22 | Yes |
While these discs have received FDA approval, reimbursement by insurance companies is not always automatic. Effective August 14, 2007, the Centers for Medicare & Medicaid Services does not cover, on a national basis, Lumbar Artificial Disc Replacement for patients over the age of 60. However, individual entities regulate the determination of covered use of devices in patients 60 and under, and several approve the use of LADR for these patients.
Approval by insurance companies is generally better for cervical disc replacements, with over 90% of the US population covered by a commercial payer that reimburses for cervical disc replacements, and over 85% for lumbar disc replacements.
Outside of the United States
Many countries have their own individualized approval process for medical devices. In Europe, Regulation 2017/745 defined the Medical Device Regulation used for reviewing, approving, and monitoring the quality of medical devices. There are a large number of total disc replacements available and approved for use in Europe, including all of those available in the US. Some other international regulatory bodies base their approvals upon regulations in third party countries, such as the EU or the US. Nearly all countries have their own approval process.The below table lists cervical disc replacement options available outside of the US.
| Device | Manufacturer | Earliest Usage |
| MOVE-C | NGMedical GmbH | 2020 |
| Prestige-ST | Medtronic Inc | 2003 |
| prodisc C | Centinel Spine | 2002 |
| prodisc C Nova | Centinel Spine | 2009 |
| prodisc C Vivo | Centinel Spine | 2009 |
| Bryan | Medtronic Inc | 2000 |
| Secure-C | Globus Medical Inc | 2006 |
| PCM | NuVasive | 2002 |
| Mobi-C | ZimmerBiomet | 2004 |
| Prestige-LP | Medtronic Inc | 2004 |
| Rotaio | SIGNUS Medizintechnik GmbH | 2011 |
| Baguera-C | Spineart Geneva SA | 2007 |
| Granvia-C | Medicrea International | 2010 |
| Freedom-C | Axiomed Spine Corp | 2012 |
| Discover | Centinel Spine | 2006 |
| CP ESP | FH Orthopedics | 2012 |
| Simplify | Simplify | 2015 |
| Discocerv | Alphatec Spine Inc | 2006 |
| NuNec | RTI Surgical, Inc | 2012 |
| Tri-Lobe | Dymicron | 2014 |
| NEOphytos | Artworld Medical | Unknown |
| Activ-C | Aesculap AG | 2007 |
| Rhine | K2M | 2016 |
| Cadisc-C | Ranier Technology Ltd | 2012 |
| Almas | NovaSpine | 2012 |
| D6 | TrueMotion Spine Inc | Unknown |
| ACDG5 | MAXXSPINE Ltd | 2009 |
History
The first artificial disc was implanted in 1959, with Swedish surgeon Ulf Fernström publishing a description of his experience implanting a stainless-steel ball bearing into an intervertebral disc space after discectomy in 1966. Fernström balls, used in approximately 250 patients, created segmental hypermobility and demonstrated a marked tendency to settle into the vertebral endplates. Reports suggest that function, while initially good, degenerated over time.During the 1970s, a new concept was introduced: achieving mobility through articulation between the concave and convex surfaces of a multi-component device. Designs patented at that time combined metal, ceramic, or other types of elastic bearings with components made of silicone composites, rubber, polyurethane, plastics, or fluid-filled membranes. Some designs incorporated balloons, cages, pegs, wire screens, hinged plates, or springs. Springs proved to be particularly impractical because they could not withstand biomechanical fatigue tests of stress and strain.
The first design with wide clinical adoption was the Charité disc replacement, designed by East German scientists: two-time Olympic champion in women's artistic gymnastics Karin Büttner-Janz and Kurt Schellnack, a doctor, engineer, and professor—both of whom were affiliated with the Charité Center for Musculoskeletal Surgery at the Medical University of Berlin. First implanted in 1984, the disc had a biconvex polyethylene nucleus within a radiopaque metal ring that interfaced with two cobalt-chromium-molybdenum alloy endplates, which were coated with calcium phosphate. Approved for use in the United States in 2004, after a 4-year clinical trial, Charité was removed from the market by 2012.
The second disc replacement to achieve wide clinical use was the prodisc total disc replacement; it continues to have worldwide use today. Designed by French orthopedic spine surgeon Thiery Marnay, M.D., in the late 1980s, early implantations of the prodisc device began in 1990, with a 7-11 year follow-up published in 2005. After implementing design changes to the bone-facing endplate, and after a clinical study in the United States, the new design was made available worldwide. In October 2001, as part of the FDA trial, Jack Zigler, M.D., a spine surgeon at Texas Back Institute in Plano, Texas, performed the first prodisc L artificial disc replacement in the United States.
Research
The US FDA requires manufacturers to conduct clinical studies to assess the safety and efficacy of disc replacements before obtaining approval to market the devices in the United States. Other devices can be approved for use with simpler non-clinical reviews. As a result, disc replacements have the highest level of clinical evidence of any spine devices. However, since this research is funded by industry, some controversy over data bias produced by the clinical studies exists .Level 1 and level 1a studies have shown safety and efficacy for both lumbar and cervical discs, and have become the de facto standard of care for appropriate patients outside of the United States. All prospective, randomized clinical studies that have been run in the United States have shown lumbar and cervical disc replacements to provide faster recovery, better long-term patient satisfaction, and fewer incidents of adjacent segment degeneration than comparative spinal fusion options.
A few non-industry funded studies also exist. In addition to the previously mentioned 7-11 year followup study on prodisc conducted by Thiery Marnay, M.D., a Norwegian study published in The Spine Journal in 2017 compared total disc replacement and multidisciplinary rehabilitation with an eight-year follow up. The study was randomized, controlled, multi-center and not funded by industry. 77 patients randomized to surgery and 74 patients randomized to rehabilitation responded at eight-year follow-up. The study found a statistically significant benefit in favor of surgery.