Silk


Silk is a natural protein fiber, some forms of which can be woven into textiles. The protein fiber of silk is composed mainly of fibroin. It is most commonly produced by certain insect larvae to form cocoons. The best-known silk is obtained from the cocoons of the larvae of the mulberry silkworm Bombyx mori, which are reared in captivity. The shimmery appearance of silk is due to the triangular prism-like structure of the silk fiber, which causes silk cloth to refract incoming light at different angles, thus producing different colors.
Harvested silk is produced by numerous insects; generally, only the silk of various moth caterpillars has been used for textile manufacturing. Research into other types of silk, which differ at the molecular level, has been conducted. Silk is produced primarily by the larvae of insects undergoing complete metamorphosis, but some insects, such as webspinners and raspy crickets, produce silk throughout their lives. Silk production also occurs in hymenoptera, silverfish, caddisflies, mayflies, thrips, leafhoppers, beetles, lacewings, fleas, flies, and midges. Other types of arthropods also produce silk, most notably various arachnids, such as spiders.

Etymology

The word silk comes from, from and, "silken", ultimately from the Chinese word "sī" and other Asian sources—compare Standard Chinese sī "silk", Mongolian sirkek.

History

The production of silk originated in central China in the Neolithic period, although it would eventually reach other places of the world. Silk production remained confined to China until the Silk Road opened at some point during the latter part of the 1st millennium BC, though China maintained its virtual monopoly over silk production for another thousand years.

Wild silk

Several kinds of wild silk, produced by caterpillars other than the mulberry silkworm, have been known and spun in China, South Asia, and Europe since ancient times. However, the scale of production was always far smaller than for cultivated silks. There are several reasons for this: first, they differ from the domesticated varieties in colour and texture and are therefore less uniform; second, cocoons gathered in the wild have usually had the pupa emerge from them before being discovered so the silk thread that makes up the cocoon has been torn into shorter lengths; and third, many wild cocoons are covered in a mineral layer that prevents attempts to reel from them long strands of silk. Thus, the only way to obtain silk suitable for spinning into textiles in areas where commercial silks are not cultivated was by tedious and labor-intensive carding.Some natural silk structures have been used without being unwound or spun. Spider webs were used as a wound dressing in ancient Greece and Rome, and as a base for painting from the 16th century. Butterfly caterpillar nests were pasted together to make a fabric in the Aztec Empire.
Commercial silks originate from reared silkworm pupae, which are bred to produce a white-colored silk thread with no mineral on the surface. The pupae are killed by either dipping them in boiling water before the adult moths emerge or by piercing them with a needle. These factors all contribute to the ability of the whole cocoon to be unravelled as one continuous thread, permitting a much stronger cloth to be woven from the silk.
Wild silks also tend to be more difficult to dye than silk from the cultivated silkworm. A technique known as demineralizing allows the mineral layer around the cocoon of wild silk moths to be removed, leaving only variability in color as a barrier to creating a commercial silk industry based on wild silks in the parts of the world where wild silk moths thrive, such as in Africa and South America.

China

Silk use in fabric was first developed in ancient China. The earliest evidence for silk is the presence of the silk protein fibroin in soil samples from two tombs at the neolithic site Jiahu in Henan, which date back about 8,500 years. The earliest surviving example of silk fabric dates from about 3630 BC, and was used as the wrapping for the body of a child at a Yangshao culture site in Qingtaicun near Xingyang, Henan.
Legend gives credit for developing silk to a Chinese empress, Leizu. Silks were originally reserved for the emperors of China for their own use and gifts to others, but spread gradually through Chinese culture and trade both geographically and socially, and then to many regions of Asia. Because of its texture and lustre, silk rapidly became a popular luxury fabric in the many areas accessible to Chinese merchants. Silk was in great demand, and became a staple of pre-industrial international trade. Silk was also used as a surface for writing, especially during the Warring States period. The fabric was light, it survived the damp climate of the Yangtze region, absorbed ink well, and provided a white background for the text. In July 2007, archaeologists discovered intricately woven and dyed silk textiles in a tomb in Jiangxi province, dated to the Eastern Zhou dynasty roughly 2,500 years ago. Although historians have suspected a long history of a formative textile industry in ancient China, this find of silk textiles employing "complicated techniques" of weaving and dyeing provides direct evidence for silks dating before the Mawangdui-discovery and other silks dating to the Han dynasty.
Silk is described in a chapter of the Fan Shengzhi shu from the Western Han empire. There is a surviving calendar for silk production in an Eastern Han empire document. The two other known works on silk from the Han empire are lost. The first evidence of the long distance silk trade is the finding of silk in the hair of an Egyptian mummy of the 21st dynasty, c.1070 BC. The silk trade reached as far as the Indian subcontinent, the Middle East, Europe, and North Africa. This trade was so extensive that the major set of trade routes between Europe and Asia came to be known as the Silk Road.
The Chinese emperors strove to keep knowledge of sericulture secret to maintain the Chinese monopoly. Nonetheless, sericulture partially reached Korea with technological aid from China around 200 BC, the ancient Kingdom of Khotan by AD 50, and India by AD 140.
In the ancient era, silk from China was the most lucrative and sought-after luxury item traded across the Eurasian continent, and many civilizations, such as the Persians, benefited economically from trade.

Japan

Archaeological evidence indicates that sericulture has been practiced since the Yayoi period. The silk industry was dominant from the 1930s to 1950s, but is less common now.
Silk from East Asia had declined in importance after silkworms were smuggled from China to the Byzantine Empire. However, in 1845, an epidemic of flacherie among European silkworms devastated the silk industry there. This led to a demand for silk from China and Japan, where as late as the nineteenth and early twentieth centuries, Japanese exports competed directly with Chinese in the international market in such low value-added, labor-intensive products as raw silk.
Between 1850 and 1930, raw silk ranked as the leading export for both countries, accounting for 20%–40% of Japan's total exports and 20%–30% of China's. Between the 1890s and the 1930s, Japanese silk exports quadrupled, making Japan the largest silk exporter in the world. This increase in exports was mostly due to the economic reforms during the Meiji period and the decline of the Qing dynasty in China, which led to rapid industrialization of Japan whilst the Chinese industries stagnated.
During World War II, embargoes against Japan had led to adoption of synthetic materials such as nylon, which led to the decline of the Japanese silk industry and its position as the lead silk exporter of the world. Today, China exports the largest volume of raw silk in the world.

India

Silk has a long history in India. It is known as Resham in eastern and north India, and Pattu in southern parts of India. Recent archaeological discoveries in Harappa and Chanhu-daro suggest that sericulture, employing wild silk threads from native silkworm species, existed in South Asia during the time of the Indus Valley civilisation dating between 2450 BC and 2000 BC. Shelagh Vainker, a silk expert at the Ashmolean Museum in Oxford, who sees evidence for silk production in China "significantly earlier" than 2500–2000 BC, suggests, "people of the Indus civilization either harvested silkworm cocoons or traded with people who did, and that they knew a considerable amount about silk."
India is the second largest producer of silk in the world after China. About 97% of India's raw mulberry silk comes from six states, namely, Andhra Pradesh, Karnataka, Jammu and Kashmir, Tamil Nadu, Bihar, and West Bengal. North Bangalore, the upcoming site of a $20 million "Silk City" Ramanagara and Mysore, contribute to a majority of silk production in Karnataka.
File:Saree on display at Dilli Haat.JPG|thumb|left|A traditional Banarasi sari with gold brocadeIn Tamil Nadu, mulberry cultivation is concentrated in the Coimbatore, Erode, Bhagalpuri, Tiruppur, Salem, and Dharmapuri districts. Hyderabad, Andhra Pradesh, and Gobichettipalayam, Tamil Nadu, were the first locations in India to have automated silk reeling units.
In the northeastern state of Assam, three different types of indigenous variety of silk are produced, collectively called Assam silk: Muga silk, Eri silk and Pat silk. Muga, the golden silk, and Eri are produced by silkworms that are native only to Assam. They have been reared since ancient times.

Thailand

Silk is produced year-round in Thailand by two types of silkworms, the cultured Bombycidae and wild Saturniidae. Most production is after the rice harvest in the southern and northeastern parts of the country. Women traditionally weave silk on hand looms and pass the skill on to their daughters, as weaving is considered to be a sign of maturity and eligibility for marriage. Thai silk textiles often use complicated patterns in various colours and styles. Most regions of Thailand have their own typical silks. A single thread filament is too thin to use on its own so women combine many threads to produce a thicker, usable fiber. They do this by hand-reeling the threads onto a wooden spindle to produce a uniform strand of raw silk. The process takes around 40 hours to produce a half kilogram of silk. Many local operations use a reeling machine for this task, but some silk threads are still hand-reeled. The difference is that hand-reeled threads produce three grades of silk: two fine grades that are ideal for lightweight fabrics, and a thick grade for heavier material.
The silk fabric is soaked in extremely cold water and bleached before dyeing to remove the natural yellow coloring of Thai silk yarn. To do this, skeins of silk thread are immersed in large tubs of hydrogen peroxide. Once washed and dried, the silk is woven on a traditional hand-operated loom.