Amorphous metal transformer

An amorphous metal transformer is a type of energy efficient transformer found on electric grids. The magnetic core of this transformer is made with a ferromagnetic amorphous metal.
The typical material is an alloy of iron with boron, silicon, and phosphorus in the form of thin foils rapidly cooled from melt. These materials have high magnetic susceptibility, very low coercivity and high electrical resistance.
The high resistance and thin foils lead to low losses by eddy currents when subjected to alternating magnetic fields. On the downside amorphous alloys have a lower saturation induction and often a higher magnetostriction compared to conventional crystalline iron-silicon electrical steel.

Core loss and copper loss

In a transformer the no-load loss is dominated by the core loss. With an amorphous core, this can be 70–80% lower than with traditional crystalline materials.
The loss under heavy load is dominated by the resistance of the copper windings and thus called copper loss. Here the lower saturation magnetization of amorphous cores tends to result in a lower efficiency at full load. Using more copper and core material it is possible to compensate for this. So high efficiency AMTs can be more efficient at low
and high load, though at a larger size. The more expensive amorphous core material, the more difficult handling and the need for more copper windings make an AMT more expensive than a traditional transformer.

Applications

The main application of AMTs are the grid distribution transformers rated at about 50–1000 kVA. These transformers typically run 24 hours a day and at a low load factor. The no load loss of these transformers makes up a significant part of the loss of the whole distribution net. Amorphous iron is also used in specialized electric motors that operate at high frequencies of perhaps 350 Hz or more.

Advantages and disadvantages

More efficient transformers lead to a reduction of generation requirement and, when using electric power generated from fossil fuels, less CO₂ emissions. This technology has been widely adopted by large developing countries such as China and India where labour cost is low. AMT are in fact more labour-intensive than conventional distribution transformers, a reason that explains a very low adoption in the comparable European market. These two countries can potentially save 25–30 TWh electricity annually, eliminate 6-8 GW generation investment, and reduce 20–30 million tons of CO₂ emission by fully utilizing this technology.