Steel bridge
A metallic bridge is a bridge with a structure made of metal, typically iron, cast iron, or steel.
History
The first metallic bridge was constructed from cast iron in England. Known as the Iron Bridge, it was built in 1779 by Abraham Darby III over the River Severn at Coalbrookdale. The bridge has a span of and a total length of, standing above the river.In France, the first metallic bridge was the Pont des Arts in Paris, constructed in 1803 by Louis-Alexandre de Cessart and Jacques Dillon. The pinnacle of cast iron bridges was reached with the Pont du Carrousel, built in Paris in 1834 by Antoine-Rémy Polonceau.
Suspension bridges made of iron began to develop in the United States in 1810. The widespread use of metallic bridges grew with advancements in steel production techniques, coinciding with the expansion of railway networks. This golden age of metallic bridges continued until World War I, despite the emergence of reinforced concrete in France by 1898.
Materials
The steels used in bridge construction are low-alloy iron-carbon alloys. For aesthetic or safety reasons, other steel types, such as Corten steel or stainless steel, may be used.| Steel Grade | Yield Strength | Elongation at Break |
| Mild Steel | 235–355 | >15 |
| High-Strength Steel | 355–690 | >15 |
| Ultra-High-Strength Steel | 1200–1400 | 1.5–2.5 |
For safety, steel in bridges is designed to operate well below its yield strength. Material fatigue limits stresses to approximately half the yield strength, around for mild steel and for high-strength steel. Fatigue strength is a critical factor in structural calculations. Other factors, such as temperature, stress corrosion cracking, and performance in saline environments, also influence material selection.
Profiles
Steel profiles used in bridges include:| Designation | Width |
| Flat | 30– |
| Wide Flat | 200– |
| Sheet | 800– |
Common profiles include angle iron, U-shaped beams, and T-beams.
Assembly methods
Steel assembly methods include bolting, riveting, and welding.Bolts and rivets secure components through clamping force. Bolts, installed cold, are used for temporary assemblies or in cases where rivets are unsuitable. A bolt consists of a forged head, a threaded shank, and a movable nut screwed onto the threaded portion.
Rivets, installed hot, were historically the primary assembly method in structural steelwork. A rivet has a factory-made head and a shank; the second head is formed by forging the protruding shank while hot, creating a strong clamping force upon cooling.
Welding joins steel by melting and fusing components using coated steel rods that melt under the high temperature of an electric arc. Modern metallic bridges are typically welded, with rivets largely obsolete. Bolts remain in use for emergency bridges, which are assembled rapidly from prefabricated parts.
Metallic beams
Metallic beams typically have an I-shaped profile, though U-shaped or box-section profiles are used when height is limited.Solid web beams
Solid web beams consist of one or more vertical webs and horizontal flanges on either side. These beams can be hot-rolled or assembled cold from flat plates through welding or, historically, riveting with angle irons.Flanges, with or without angle irons, form the beam’s chords in welded or rolled structures.
Truss beams
Truss beams, or triangulated beams, consist of chords connected not by a web but by vertical or inclined bars forming a triangulated framework. The arrangement of bars varies depending on the triangulation system used.Common truss systems include:
Beam connections
Riveted connections
Riveted connections were standard before welding became prevalent. Both straight beam and truss bridges used rivets. A typical truss connection includes vertical and horizontal members made of angle irons and plates riveted together, with inclined members using U-shaped beams. Cover plates, or gussets, are added at joints to enhance rigidity.Welded connections
Modern metallic connections typically involve welding, as seen in solid web beams. A transverse beam, or cross-girder, is welded to a longitudinal beam, or stringer. Vertical stiffeners, often terminating in a gusset, reinforce the assembly.Types of metallic bridges
Straight beam bridges
Depending on the beam structure, these include single box girder bridges, twin-girder bridges, ribbed bridges, lenticular bridges, and truss bridges.Suspension bridges
In a suspension bridge, the beam is called the stiffening girder, typically made of a metallic truss.Three parameters define a suspension bridge:
- Its span, equal to its length for a single-span bridge without approach spans.
- Its sag, the distance between the midpoint of the chord connecting the pylon tops and the midpoint of the suspension cable.
- The height of the stiffening girder, typically between L/80 and L/100.