Ignition timing
In a spark ignition internal combustion engine, ignition timing is the timing, relative to the current piston position and crankshaft angle, of the release of a spark in the combustion chamber near the end of the compression stroke.
The need for advancing the timing of the spark is because fuel does not completely burn the instant the spark fires. The combustion gases take a period of time to expand and the angular or rotational speed of the engine can lengthen or shorten the time frame in which the burning and expansion should occur. In a vast majority of cases, the angle will be described as a certain angle advanced before top dead center. Advancing the spark BTDC means that the spark is energized prior to the point where the combustion chamber reaches its minimum size, since the purpose of the power stroke in the engine is to force the combustion chamber to expand. Sparks occurring after top dead center are usually counter-productive unless there is need for a supplemental or continuing spark prior to the exhaust stroke.
Setting the correct ignition timing is crucial in the performance of an engine. Sparks occurring too soon or too late in the engine cycle are often responsible for excessive vibrations and even engine damage. The ignition timing affects many variables including engine longevity, fuel economy, and engine power. Many variables also affect what the "best" timing is. Modern engines that are controlled in real time by an engine control unit use a computer to control the timing throughout the engine's RPM and load range. Older engines that use mechanical distributors rely on inertia and manifold vacuum in order to set the ignition timing throughout the engine's RPM and load range.
Early cars required the driver to adjust timing via controls according to driving conditions, but this is now automated.
There are many factors that influence proper ignition timing for a given engine. These include the timing of the intake valve or fuel injector, the type of ignition system used, the type and condition of the spark plugs, the contents and impurities of the fuel, fuel temperature and pressure, engine speed and load, air and engine temperature, turbo boost pressure or intake air pressure, the components used in the ignition system, and the settings of the ignition system components. Usually, any major engine changes or upgrades will require a change to the ignition timing settings of the engine.
Background
The spark ignition system of mechanically controlled gasoline internal combustion engines consists of a mechanical device, known as a distributor, that triggers and distributes ignition spark to each cylinder relative to piston position—in crankshaft degrees relative to top dead centre.Spark timing, relative to piston position, is based on static timing without mechanical advance. The distributor's centrifugal timing advance mechanism makes the spark occur sooner as engine speed increases. Many of these engines will also use a vacuum advance that advances timing during light loads and deceleration, independent of the centrifugal advance. This typically applies to automotive use; marine gasoline engines generally use a similar system but without vacuum advance.
In mid-1963, Ford offered transistorized ignition on their new 427 FE V8. This system only passed a very low current through the ignition points, using a PNP transistor to perform high-voltage switching of the ignition current, allowing for a higher voltage ignition spark, as well as reducing variations in ignition timing due to arc-wear of the breaker points. Engines so equipped carried special stickers on their valve covers reading “427-T.” AC Delco’s Delcotron Transistor Control Magnetic Pulse Ignition System became optional on a number of General Motors vehicles beginning in 1964. The Delco system eliminated the mechanical points completely, using magnetic flux variation for current switching, virtually eliminating point wear concerns. In 1967, Ferrari and Fiat Dinos came equipped with Magneti Marelli Dinoplex electronic ignition, and all Porsche 911s had electronic ignition beginning with the B-Series 1969 models. In 1972, Chrysler introduced a magnetically-triggered pointless electronic ignition system as standard equipment on some production cars, and included it as standard across the board by 1973.
Electronic control of ignition timing was introduced a few years later in 1975-'76 with the introduction of Chrysler's computer-controlled "Lean-Burn" electronic spark advance system. By 1979 with the Bosch Motronic engine management system, technology had advanced to include simultaneous control of both the ignition timing and fuel delivery. These systems form the basis of modern engine management systems.
Setting the ignition timing
"Timing advance" refers to the number of degrees before top dead center that the sparkplug will fire to ignite the air-fuel mixture in the combustion chamber before the end of the compression stroke. Retarded timing can be defined as changing the timing so that fuel ignition happens later than the manufacturer's specified time. For example, if the timing specified by the manufacturer was set at 12 degrees BTDC initially and adjusted to 11 degrees BTDC, it would be referred to as retarded. In a classic ignition system with breaker points, the basic timing can be set statically using a test light or dynamically using the timing marks and a timing light.Timing advance is required because it takes time to burn the air-fuel mixture. Igniting the mixture before the piston reaches TDC will allow the mixture to fully burn soon after the piston reaches TDC. If the mixture is ignited at the correct time, maximum pressure in the cylinder will occur sometime after the piston reaches TDC allowing the ignited mixture to push the piston down the cylinder with the greatest force. Ideally, the time at which the mixture should be fully burnt is about 20 degrees ATDC. This will maximize the engine's power producing potential. If the ignition spark occurs at a position that is too advanced relative to piston position, the rapidly combusting mixture can actually push against the piston still moving up in its compression stroke, causing knocking and possible engine damage, this usually occurs at low RPM and is known as pre-ignition or in severe cases detonation. If the spark occurs too retarded relative to the piston position, maximum cylinder pressure will occur after the piston is already too far down in the cylinder on its power stroke. This results in lost power, overheating tendencies, high emissions, and unburned fuel.
The ignition timing will need to become increasingly advanced as the engine speed increases so that the air-fuel mixture has the correct amount of time to fully burn. As the engine speed increases, the time available to burn the mixture decreases but the burning itself proceeds at the same speed, it needs to be started increasingly earlier to complete in time. Poor volumetric efficiency at higher engine speeds also requires increased advancement of ignition timing. The correct timing advance for a given engine speed will allow for maximum cylinder pressure to be achieved at the correct crankshaft angular position. When setting the timing for an automobile engine, the factory timing setting can usually be found on a sticker in the engine bay.
The ignition timing is also dependent on the load of the engine with more load requiring less advance. Also it is dependent on the temperature of the engine with lower temperature allowing for more advance. The speed with which the mixture burns depends on the type of fuel, the amount of turbulence in the airflow and on the air-fuel ratio. It is a common myth that burn speed is linked with octane rating.
Dynamometer tuning
Setting the ignition timing while monitoring engine power output with a dynamometer is one way to correctly set the ignition timing. After advancing or retarding the timing, a corresponding change in power output will usually occur. A load type dynamometer is the best way to accomplish this as the engine can be held at a steady speed and load while the timing is adjusted for maximum output.Using a knock sensor to find the correct timing is one method used to tune an engine. In this method, the timing is advanced until knock occurs. The timing is then retarded one or two degrees and set there. This method is inferior to tuning with a dynamometer since it often leads to ignition timing which is excessively advanced particularly on modern engines which do not require as much advance to deliver peak torque. With excessive advance, the engine will be prone to pinging and detonation when conditions change. After achieving the desired power characteristics for a given engine load/rpm, the spark plugs should be inspected for signs of engine detonation. If there are any such signs, the ignition timing should be retarded until there are none.
The best way to set ignition timing on a load type dynamometer is to slowly advance the timing until peak torque output is reached. Some engines will not reach peak torque at a given engine speed before they begin to knock. In this case, engine timing should be retarded slightly below this timing value. Engine combustion efficiency and volumetric efficiency will change as ignition timing is varied, which means fuel quantity must also be changed as the ignition is varied. After each change in ignition timing, fuel is adjusted also to deliver peak torque.