Chevrolet van

The Chevrolet van or Chevy van is a range of vans that was manufactured by General Motors from the 1964 to 1996 model years. Introduced as the successor for the rear-engine Corvair Corvan/Greenbrier, the model line also replaced the panel van configuration of the Chevrolet Suburban. The vehicle was sold both in passenger van and cargo van configurations as well as a cutaway van chassis that served as the basis for a variety of custom applications.
Produced across three generations, the model line was sold under a wide variety of model names under both the Chevrolet and GMC brands. The first two generations were forward control vehicles ; the third generation adopted a configuration placing the engine forward of the driver. The second and third generations shared powertrain commonality with the C/K pickup truck model line.
After the 1996 model year, GM retired the G-Series vans, replacing them with the GMT600-platform [Chevrolet Express|Chevrolet Express and GMC Savana].

First generation (1964–1966)

The first General Motors van was the Chevrolet Corvair 95, consisting of the Corvan panel van and the Greenbrier wagon introduced for 1961, which used an air-cooled flat-six rear engine design, inspired by the Volkswagen bus. Production of the Chevrolet Corvair 95 vans ended during the 1965 model year.
First-generation Chevrolet van refers to the first G-10 half-ton production years 1964 through 1966. General Motors saw a market for a compact van based on a modified passenger car platform to compete with the already successful Ford Econoline and Dodge A100. The 1964 Chevrolet van had a cab-forward design with the engine placed in a "doghouse" between and behind the front seats. The implementation of situating the driver on top of the front axle with the engine near the front wheels is called internationally a "cab over" vehicle. Engines and brakes were sourced from the Chevy II, a more conventional compact car than Chevrolet Corvair.
The model was also sold by GMC as the "Handi-Van". The first-generation vans were available in only the short 90-inch wheelbase and were only sold with the standard 90 hp straight-4 or a Chevrolet Straight-6 engine. A first-generation is identified by its single-piece flat windshield glass. The first 1964 Chevrolet van was originally marketed and sold as a panel van for purely utilitarian purposes. Windows were available as an option, but were simply cut into the sides from the factory. In 1965, Chevrolet added the "Sportvan", which featured windows integrated into the body. GMC marketed its window van as "Handi-Bus". Factory-installed air conditioning, power steering, and power brakes were not available in the first-generation vans.

1964

This van was of simple construction and its box shape was designed to maximize the hauling of cargo, tools, and equipment. The base cargo model was the Chevy-Van, available with or without windows and side cargo doors. Basic amenities such as a heater and a right-front passenger seat were options.
The four-cylinder engine was standard equipment. Optional was the Chevrolet Straight-6 engine.
The Warner 3-speed manual transmission was standard with a column shift. A 2-speed Powerglide automatic transmission was optional.

1965

For 1965, there were minor changes across all models. The grille openings were widened and received one additional slot just above the bumper to increase cooling. Seat belts were added. The four-cylinder engine was discontinued. The I6 became standard equipment while the "High Torque" I6 rated at was optional.

Second generation (1967–1970)

In 1967, the Chevrolet van received a major interior and exterior facelift. Available in either the wheelbase lengths, the forward control cab design was retained, but the doghouse was lengthened, widened, and slightly relocated in order to house the now optional V8 engine. Engine cooling was improved with the addition of an optional larger cross-flow type radiator and a redesigned front that included a low-profile tunnel allowing more fresh air to the radiator. The headlamps were relocated into a new grille; the rectangular tail lights were enlarged, and the van now sported a curved windshield. Power steering and "conventional" air conditioning were never available on the second-generation van.
The original short-wheelbase and the new long wheelbase vans came with a 5 × 4-3/4" lug bolt pattern. An addition for 1967 was the G20 heavy-duty 3/4-ton version. The G-20 featured heavier suspension, a 12-bolt rear axle, and increased hauling capability with wheels having a 6-lug bolt pattern. The G20 model was available only on the 108-inch wheelbase version.
For 1967, the inline-six was now standard. Optional were the inline-six or a 2-barrel V8 producing. Brakes were now upgraded to a safer split system including a dual reservoir master cylinder, and power brakes were optional on the G20 3/4-ton vans.

1968

This was the first year that Chevrolet vans had side marker lights and reflectors, as these became required by Federal [Motor Vehicle Safety Standard 108]. The front side markers were near the leading edge of each front door, while the rear markers were located about a foot forward of the rear on each side.
The optional V8 engine was upgraded to a 2-barrel V8 producing at 4600 rpm and 300 lbs-ft torque at 2400 RPM), and a column shift 4-speed transmission was now available as an option. The gas tank was capacity was increased from 16 gallons to 24.5.

1970

The 1970 model year was the last year of the square styling, front drum brakes, and I-beam front axle. The inline-6 engine producing at 4200 rpm was now standard. In addition to the 2-barrel V8, a 4-barrel V8 engine may have been available as an option for the first time in 1970; it is referenced in the owner's manual, but not mentioned in the dealer brochures. The 3-speed automatic and manual 4-speed column shift continued as transmission options.

Third generation (1971–1996)

In April 1970, GM introduced the third-generation G-series vans as 1971 model-year vehicles. In a complete redesign of the model line, the vans adopted a front-engine configuration. While using a unibody chassis, the third-generation vans derived mechanical components from the second- and third-generation C/K pickup trucks.
Initial advertising in 1970 emphasized interior space, with the tagline "Chevrolet launches the space vehicle." It is a nod to the U.S. space program, with the vehicle appearing vertically on page, imitating a rocket launch.
In production for 25 years, the third-generation G-series vans became one of the longest-produced vehicle platforms designed by General Motors.

Chassis

In line with the two previous generations, the third-generation G-series vans again used unibody construction, integrating the frame rails into the floorpan; the side panels were constructed of a single-piece stamping. The model line was offered three wheelbase lengths: 110 inches, 125 inches, and 146 inches. From 1971 to 1989, the 146-inch wheelbase was used for cutaway chassis; for 1990, a single-rear-wheel version was introduced for an extended-length van body.
The front suspension underwent an extensive design change, deleting its leaf-sprung front axle; in line with C-series pickup trucks, the vans received independent front suspension with coil springs and control arms. The rear axle suspension largely remained the same, retaining a leaf-sprung solid rear axle.
The four-wheel drum brakes of the previous generation were abandoned, as the third-generation G-series vans adopted front disc brakes. The front disc/rear drum configuration remained unchanged throughout the entire production of the model line; heavier-duty vehicles received larger brakes. For 1993, four-wheel anti-lock braking was added as a standard feature.

Powertrain

For its 1971 introduction, the G-series model line was offered with three different engines. A 250 cubic-inch inline-6 and two V8 engines were offered. On the -ton vehicles, a 307 cubic-inch V8 was optional, with a 350 cubic-inch V8 offered as an option on -ton and 1-ton vans. Alongside a 3-speed manual transmission, the 2-speed Powerglide was offered alongside the 3-speed Turbo-Hydromatic automatic. After 1972, the Powerglide automatic was dropped.
For 1974, the 307 was discontinued, replaced by a two-barrel 350 V8 in -ton vans. For 1976, the powertrain line was expanded, with the 292 inline-6 becoming the standard engine in -ton and 1-ton vans; a 305 V8 replaced the 350 two-barrel in -ton vans and a 400 cubic-inch V8 became offered in and 1-ton vans.
As part of the 1978 model update, the powertrain line underwent further revisions, with the 292 six dropped from G-series vans entirely; GM began the use of metric displacement figures. In line with its use in the C/K trucks, the 400 V8 was dropped from the G-series for 1981.
For 1982, a 6.2 L V8 became the first diesel engine option offered in the G-series. Shared with the C/K pickup trucks, an overdrive version of the Turbo-Hydramatic was introduced, adding a fourth gear.
In line with the C/K pickup trucks, a 4.3L V6 replaced the long-running 4.1L inline-6 as the standard engine for 1985. For 1987, the four-barrel carburetor for the V6 was replaced by throttle-body fuel injection, with the 5.0L and 5.7L V8s following suit. Alongside three-speed and four-speed manual transmissions, the G-series vans were offered with three-speed and four-speed automatic transmissions.
For 1988, a fuel-injected 7.4L V8 was introduced as an option for the 3500 series, becoming the first big-block V8 offered for the model line. For 1990, manual transmissions were discontinued and the four-speed automatic became standard equipment on nearly all body configurations; for 1992, the 4L60E and 4L80E four-speed automatics replaced the three-speed automatics entirely.
While the gasoline engine offerings would remain largely unchanged after the 1988 model year, the 6.2 L diesel was enlarged to 6.5 L for 1994, with only a naturally-aspirated version offered for the G-series vans.
For 1996, offered only as a 1-ton G30 payload series, the "G-Classic" van continued the use of non-Vortec engines. The 5.7L V8 was now standard, with the 4.3L V6 as an option only on standard-wheelbase vans. The 7.4L V8 and 6.5L diesel V8 remained options.

Engine	Engine family	Production	Notes
inline-6	Chevrolet straight-6	1971–1984	Initial standard engine on all payload series
V6	Chevrolet 90° V6	1985–1996	Replaced 4.1L I6 as standard engine
inline-6	Chevrolet straight-6	1975–1978	Replaced 250 I6 as standard engine on -ton and 1-ton vans
V8	Chevrolet small-block V8	1976–1995	Replaced 350 2bbl in -ton vans Optional on -ton and -ton vans from 1981 to 1995
V8	Chevrolet small-block V8	1971–1973	Optional on -ton vans
V8	Chevrolet small-block V8	1971–1996	Optional on all payload series 2-bbl version replaced 307 in -ton vans
V8 diesel	Detroit Diesel V8	1982–1993	Optional on -ton and 1-ton vans Naturally-aspirated version only
V8 diesel	Detroit Diesel V8	1994–1996	Optional on -ton and 1-ton vans Naturally-aspirated version only
V8	Chevrolet small-block V8	1976–1980	Optional in -ton and 1-ton vans
V8	Chevrolet big-block V8	1988–1996	First "big-block" V8 engine in G-series van Optional for 1-ton vans and cutaway-cab chassis

Body

In line with the C/K pickup trucks, the G-series vans were sold in -ton, -ton, and 1-ton series by both Chevrolet and GMC, with both divisions marketing passenger and cargo vans. As part of the shift to a front-engine design layout, the body received a conventional hood, allowing for access to the engine from outside of the vehicle.
Prior to 1995, the G-series cargo van was sold with only a driver's seat. Through its production, passenger vans were sold in multiple seating configurations, ranging from 5 to 15 passengers. Alongside a windowless rear body, the cargo van was offered in several window configurations.

1971–1977

The G-series vans differed from one another in divisional badging. Alongside fender badging, Chevrolet badging was centered within the grille while GMC lettering was placed on the hood above the grille. In contrast to the "Action-Line" pickup trucks, the vans are fitted with a horizontal-slat grille. Sharing mechanical commonality with the "Action-Line" pickup trucks, the steering column was sourced from the 1969 update of the C/K series; a large engine cover required a separate design for the dashboard.
For 1973, a minor revision changed the color of the Chevrolet "bowtie" emblem from blue to gold.
For 1974, the steering column and dashboard were updated.
For 1976, the rear bench seats were redesigned in passenger vans, allowing them to be removed without tools.
For 1977, a horizontal body line was introduced past the front doors, while fender and rear door badging were updated to match the design of the C/K pickup trucks.
Offered on a longer wheelbase, a cutaway-chassis conversion of the G-series was marketed through Chevrolet and GMC as a cargo truck, as the Hi-Cube Van and MagnaVan, respectively.

1978–1982

For 1978, the exterior underwent a revision; along with minor changes to the fenders and the introduction of larger bumpers, the grille was redesigned. More closely matching the "Rounded-Line" C/K pickup trucks in its design, the front fascia was restyled to integrate the headlamps and turn signals into one housing; lower-trim vehicles were offered with round headlamps with square headlamps fitted to higher-trim models. The dashboard was redesigned with recessed gauge pods and an angled center console, a design that would remain in use through 1996.
For 1980, the grille saw a minor revision, adopting larger side-view mirrors for the doors. A locking steering column was introduced for 1982, with the model line relocating the dimmer switch and wiper controls on the turn signal control stalk. As a one-year-only option, GM offered window glass on the left-side rear door.

1983–1991

For 1983, the G-series van underwent a set of minor exterior and interior revisions. Alongside the C/K pickup trucks, the grille was redesigned, with Chevrolet receiving a horizontally-split grille and GMC receiving a 6-segment grille; rectangular headlamps were standard on all vehicles. The vans received updated fender badging, with each division receiving its own design.
While retaining the dashboard from 1978, a new tilt steering column was introduced, moving the manual transmission shifter from the steering column to the floor.
For 1984, the model line introduced a second side-door configuration, with swing-out side doors joining the sliding side door as a no-cost option. For 1985, the exterior underwent an update with larger taillamps and side marker lenses while the horizontal body line was added to the front doors; the grille design was derived from the C/K pickup trucks.
For 1990, GM introduced an extended-wheelbase version of the G-series van. Sharing its 146-inch wheelbase with the Hi-Cube Van/Magnavan, the extended-wheelbase van was the first version of the model line offered with a fourth rear bench seat, expanding capacity to 15 passengers. While trailing Ford and Dodge by over a decade, the design was the first produced on an extended-wheelbase design. In a minor interior revision, the vans adopted the four-spoke steering wheel from the R/V trucks.

1992–1996

After seven years largely unchanged, the G-series underwent a minor exterior update for the 1992 model year, bringing the vans in line with the R/V pickup trucks. In line with previous versions, two headlights remained standard with four headlights as an option.
Several safety features were phased in during the production of the final model update. For 1993, a brake-shift interlock was introduced. For 1994, a driver's side airbag was added to all vehicles ; the new steering wheel coincided with the introduction of an updated instrument panel. Center high mount stop lamps were added for 1994 as well, as mandated on light trucks for the model year. In another change, the -ton passenger van was withdrawn.
For 1993, to bridge the gap between the G-series and the P-series stripped chassis, a heavier-duty version of the G30 cutaway chassis was introduced. Known as the G30 HD/G3500 HD, and distinguished by its forward-tilting nose, the variant was effectively a hybrid of the two model lines, mating the P30 chassis with the G30/3500 bodywork; the model line was developed primarily for recreational vehicle and bus production.
For the 1996 model year, the third-generation G-series van was renamed the "G-Classic" and was pared down to versions with a GVWR above 8,500 pounds; sales were ended in the state of California. Produced concurrently alongside its GMT600 successor, the final G-series van was produced in June 1996.

Trim

As with previous generations, the model line was again named the G-series van. Along with the previous -ton and -ton nominal payload series, a 1-ton series was offered for the first time.

Chevrolet

Offered in 10, 20, and 30 series, the Chevrolet Chevy Van cargo van and Chevrolet Sportvan passenger van were joined by multiple nameplates through the production of the third generation. Revived from the Tri-Five station wagon series, the Beauville was the highest-trim Chevrolet passenger van; from 1971 to 1996, the model offered offering upgraded seats and interior trim over the Sportvan. During the 1980s, the Bonaventure served as an intermediate trim between the Sportvan and the Beauville.
From 1977 to 1981, the G-series van carried the Chevrolet Nomad nameplate. A hybrid of the cargo and passenger vans, the five-passenger Nomad combined the interior trim of the Beauville with a large rear cargo area, finished with a paneled interior. The two-seat Caravan variant was a trim package developed for van customization, fitted with a paneled interior and rubber floor mat, along with a rear roof vent.
Conversion vans were outfitted on a second-party basis. Derived from the cargo van, such vehicles were badged using the Chevy Van/GMC Vandura nameplates.

GMC

Offered in 1500, 2500, and 3500 series, the GMC Vandura cargo van and GMC Rally passenger van were the GMC counterparts of the Chevrolet Chevy Van and Sport Van. From 1977 to 1982, the Vandura badging was stylized as GMC VANdura. In line with the GMC Sierra pickup truck, the Rally passenger van was produced across multiple trim levels, with the Rally Custom and Rally STX matching the Bonaventure and Beauville, respectively.
Alongside the Chevrolet Nomad, the GMC Gaucho was a five-passenger van with a large cargo area; the GMC Gypsy was a two-passenger package intended for owner customization.
Derived from the cargo van, cutaway van chassis were badged as Vanduras. Based exclusively on the 1-ton payload series, the variant was fitted with either a single- or dual-rear-wheel axle.

Fourth generation (1996-present)

For 1996, General Motors released the fourth-generation Chevrolet van on the GMT600 platform. Derived loosely from the GMT400 light trucks, the Express was an all-new design, moving to a separate frame; the front axle was moved 10 inches forward, moving the front wheels out of the passenger compartment. Far more aerodynamic than its predecessor, the Express adopted its styling from both the GMT400 trucks and the smaller Chevrolet Astro; the high-mounted taillamps were derived from the Lumina APV minivan.
Following the success of the Astro/Safari, the Express was not developed in a short-wheelbase form, with GM only replacing the 125-inch and 146-inch wheelbase configurations. As a fourth generation of the G-series, the nomenclature was retained primarily as a VIN designator.
For 2003, the chassis underwent a revision, becoming the GMT610 platform, sharing engineering commonality with the GMT800 light trucks. Eclipsing the longevity of its predecessor in 2022, the Chevrolet Express is the longest-produced vehicle ever manufactured by General Motors in a single generation, entering its 30th model year for 2026.

Concept vehicles

In 1966, General Motors developed the concept vehicle Electrovan, based on the GMC Handi-Van. The vehicle used a Union Carbide cryogenic fuel cell to power a 115-horsepower electric motor. It never went into production due to cost issues and safety concerns.

In popular culture

Product placement included a customized 1983 GMC Vandura in the 1980s television series The A-Team that was driven by B. A. Baracus.
Several Chevrolet G10 vans have been recreated into real-life Scooby-Doo Mystery Machines, including one from 1989 that is in the Warner Bros Corporate Archive.
"Chevy Van" is a 1975 song by Sammy Johns about a Chevrolet van.