British Rail Class 415
The British Rail Class 415 is a suburban 750 V DC third rail electric multiple unit commissioned by the Southern Region of British Railways. Built between 1951 and 1957, it became the most numerous class on the region after the withdrawal of the 4SUBs. The final trains were withdrawn in the 1990s, replaced by Class 455, 456, 465 and 466.
The British Rail designation Class 415 was applied to a group of four coach, third rail electric multiple units constructed between 1951 and 1961 and in service from 1951 to 1995.
Construction
The 4EPB units were a development of the Southern Railway 4Sub design, but incorporating electro-pneumatic brakes, unit-to-unit buckeye couplings, roller blind headcode displays in place of the stencil holders used previously, a revised front and without external doors to the driver's cab – access was via the adjacent guard's compartment. There were motor-generators for the lighting and current control whereas previous practice had been to use series lighting and a voltage divider for the control circuits.The first units built were designed by Oliver Bulleid and as a consequence were based on Southern Railway designs and utilised standard Southern railway jigs, being constructed using standard Southern Railway components such as doors and being built to a standard Southern body profile; they were mounted on underframes reclaimed from older cars, the wooden bodies of which were scrapped. The doyen of the class, unit 5001, was completed at Eastleigh in 1951. Further examples were built at Eastleigh up until 1957. Altogether, 213 units were built: in 78 of the units, one car was a former 4-SUB trailer rewired to operate with 4-EPB stock. The motor bogies of cars 14001–106 were known as the "eastern" type, and had a wheelbase of ; those of cars 14201–520 were known as the "central" type, and had a wheelbase of. The "eastern" motor bogies were later replaced by the "central" type, the process being completed in 1964, but the cars were not renumbered.
The formation of each unit was similar to the later 4-SUB units. That is, there were two driving motor brake third open cars comprising a driving cab, guard's compartment and eight-bay passenger saloon having 82 seats; between these were a trailer third having ten compartments providing 120 seats and a trailer third open having ten seating bays providing 102 seats. The total capacity of each unit was accordingly 386 seats, except units 5005 and 5220 which seated 374. Third class was renamed second class in 1956, and the car designations became driving motor brake second open, trailer second and trailer second open.
| Order number | Order date | Unit numbers | Quantity | DMBSO | TS | TSO | Built |
| 3638 | 16 January 1950 | 5001–15 | 15 | 14001–30 | — | 15101–15 | November 1951 – September 1952 |
| 3756 | 2 February 1951 | 5016–33 | 18 | 14031–66 | — | 15116–33 | April – September 1953 |
| 3757 | 2 February 1951 | 5034–53 | 20 | 14067–106 | 15159–78 | 15134–53 | September 1953 – February 1954 |
| 3757 | 2 February 1951 | 5101–5 | 5 | 14201–10 | 15179–83 | 15154–8 | November 1953 – January 1954 |
| 3798 | 29 May 1951 | 5001–15 | 15 | — | 15001–15 | — | 1945–48 |
| 3799 | 29 May 1951 | 5016–33 | 18 | — | 15016–33 | — | 1946–48 |
| 4016 | 14 July 1953 | 5106–55 | 50 | 14211–310 | 15184–233 | 15234–83 | February 1954 – February 1955 |
| 4099 | 30 March 1954 | 5156–5205 | 50 | 14311–410 | 15284–333 | 15334–83 | February 1955 – January 1956 |
| 4172 | 11 February 1955 | 5206–15 | 10 | 14411–30 | 15384–93 | 15394–403 | February – April 1956 |
| 4173 | 11 February 1955 | 5216–60 | 45 | 14431–520 | — | 15404–48 | April 1956 – March 1957 |
| 4174 | 11 February 1955 | 5216–60 | 45 | — | 15034–78 | — | 1946–48 |
In 1960, the first British Railways design units appeared. Intended to replace the 1925 design Southern Railway suburban electric stock, these units were based on British Railways Mark 1 coaching stock with a different body profile and underframe length from the earlier Class 415 units. The first two units, however, were composed of Mark One profile Driving Motor Brake Seconds and Southern Railway profile intermediate vehicles. Unit 5303 was the first to sport intermediate trailers of Mark 1 profile. Two units differed from the rest of the batch in featuring B5 bogies to enable use on peak hour commuter trains to Eastbourne. Reformations over the years, following accidents and incidents, led to a few units becoming composed of a mixture of original design stock of Southern Railway outline and the later, Mark 1 based, British Railways stock.
| Lot number | Order date | Unit numbers | Type | Car numbers | Quantity | Built | Completed |
| 30582 | 2 February 1959 | 5303–56 | DMBSO | 61516–623 | 108 | 1960–61 | 30 December 1961 |
| 30583 | 2 February 1959 | 5303–56 | TSo | 70375–482 | 108 | 1960–61 | 30 December 1961 |
| 30713 | 25 July 1961 | 5357–70 | DMBSO | 61989–62016 | 28 | 1962–63 | 26 January 1963 |
| 30714 | 25 July 1961 | 5357–70 | TSo | 70667–94 | 28 | 1962–63 | 26 January 1963 |
In the earlier, Southern-style 5001-5053, 5101-5260 series, most units comprised a driving motor open saloon including brake at each end of the set, sandwiching a trailer open and a high-density trailer ten-compartment vehicle with access from the passenger doors only; there was no gangway down the coach. A very small number of these 4-EPBs comprised either two open-trailers or two compartment-trailers. A small number of the trailers had been built as 'composites' – a mixture of First and Third Class – and were later fitted out as 9-compartment one-class vehicles but with the former 1st accommodation still identifiable with extra-wide compartments. In the mid-1960s, a number of compartments were marked as women-only, because of the density of cigarette smoke at rush-hour in the general compartments, but as these were not well-regarded they were withdrawn in the late 1960s in favour of non-smoking cars, marked by red triangles on the windows. At first one car per set was allocated to non-smoking, but soon one driving car and one trailer in each set were the norm.
The production vehicles in the BR series 5301-5370 had slightly higher capacity motor coaches, identical vehicles at each end of the set, with an internal partition splitting the saloon into two smaller ones, and a pair of identical trailers each comprising 5 compartments and a 5-bay open saloon, with the compartment end of each coach always back-to-back with its neighbour.
However, on 23 March 1988, a woman was found murdered in a compartment EPB car on an Orpington/London Victoria working which led to Network SouthEast reconfiguring the then-remaining unrefurbished SR-design 4-EPBs; as a result all compartment stock ran limited workings in busy periods and had a red stripe at the cantrail. This stock did not work in service after 8pm and was known as 4COM. These units, being heavier than the EPBs were retained for the winter of 1988/1989 to run overnight keeping the tracks clear of snow.
Most British Rail Class 415 units were withdrawn in the mid-1980s, owing to their partial replacement by newer stock such as the British Rail Class 455 units and the fact that many units contained asbestos. However, a significant number of the units were "facelifted". The asbestos was removed and the units' interiors were improved. This resulted in some re-numbering of stock, so that the earlier units built in the style of the Southern Railway became the 54xx series whilst the British Railways style units became the 56xx series. Some of the 56xx series units received express gear ratios to allow them to work services between London and Kent Coast destinations. Although all the non-refurbished BR Class 415/2s were withdrawn, three Class 415/1s of Southern Railway outline survived until the final withdrawal of Class 415 stock in 1995. These units included 5001, the first unit constructed, and 5176. Both of these units were repainted into liveries previously carried by the class, 5001 receiving British Railways green livery with yellow warning panels and 5176 receiving British Rail blue livery with full yellow ends.