Coaxial power connector


A coaxial power connector is an electrical power connector used for attaching extra-low voltage devices such as consumer electronics to external electricity. Also known as barrel connectors, concentric barrel connectors or tip connectors, these small cylindrical connectors come in an enormous variety of sizes.
Barrel plug connectors are commonly used to interface the secondary side of a power supply with the device. Some of these jacks contain a normally closed switch; the switch can disconnect internal batteries whenever the external power supply is connected.

Connector construction and terminology

The connector pairs for barrel connectors are defined in terms of "plugs" and "receptacles"; receptacles are more commonly called "sockets" or "jacks" in the United States. Receptacles may be panel-mounted or circuit board-mounted. Plugs are on cables. Some in-line receptacles are also cable-mounted.
Power is generally supplied by a plug to a receptacle. Cables are available with one in-line receptacle fanning out to several plugs, so that many devices may be supplied by one supply. As the use of a plug implies a cable, even a short stub, some power supplies carry panel-mounted receptacles instead to avoid this cable. Cables for such cases are available with a plug at each end, although cables or adapters with two receptacles are not widely available.

Plug (female)

On the plug, the outer body terminal is metallic and cylindrical in shape and comprises one of the two contacts. The second, inside contact is a hollow metallic cylinder constructed to accept insertion of the pin in the corresponding socket. The inner and outer barrels are separated by an insulating layer, which is flared at the tip to prevent a short circuit when the plug is inserted or removed.
The outer terminal is usually the GND pin, and inner is Vn+ is a voltage supply pin, where n voltage is 5V, 12V, 24V, etc..

Plug (male)

This less common type of plug is similar to the female version, but the center pin is of male type.

Socket or receptacle

There is typically a single spring-loaded contact at the side of the socket and a pin in the center in order to connect the female type plug. The socket or receptacle for connecting the male-type plug has, instead, a ring in the middle.

Connector sizes

There are many different sizes of coaxial power connectors. See the table at the end of this article.
Contact ratings commonly vary from unspecified up to 5 A. Voltage is often unspecified, but may be up to 48 V with 12 V typical. The smaller types usually have lower current and voltage ratings.
It is quite possible that new sizes will continue to appear and disappear. One possible reason that a particular manufacturer may use a new size is to discourage use of third-party power supplies, either for technical reasons or to force use of their own accessories, or both.
The sizes and shapes of connectors do not consistently correspond to the same power specifications across manufacturers and models. Two connectors from different manufacturers with different sizes could potentially be attached to power supplies with the same voltage and current. Alternatively, connectors of the same size can be part of power supplies with different voltages and currents. Use of the wrong power supply may cause severe equipment damage or even fire.

Common sizes and interchangeability

Generic plugs are often described by their inside diameter, such as 2.1 mm DC plugs.
After the two common 5.5 mm OD plugs, the next-most common size is 3.5 mm OD with a 1.3 mm ID, usually about 9.5 mm in length, although both longer and shorter versions also exist. These 3.5 mm OD plugs are normally used for lower voltages and currents.

Locking and retention features

A ring-shaped "locking detent" or "high-retention feature", present on the barrel of some DC coaxial connectors, is a feature intended to prevent accidental disconnection. Typically, this feature is a conical cut-back section of the tip, just behind the insulator that separates the inner from the outer contact surfaces.
A "lock-ring DC coaxial connector" uses a captive threaded ring or collar to secure the connection between the plug and jack. This design offers strong resistance to unplugging when used properly.
A "lock-tab DC coaxial connector" offers a compromise that resists unplugging, but which will disengage when pulled hard enough. This connector uses small metal tab protrusions on the connector barrel to lock the plug in place, requiring a special push-and-rotate motion to engage the locks.

Standards

There are several standards in existence, provided by bodies such as the IEC, EIAJ in Japan and DIN in Germany. More recently, some manufacturers appear to have implemented their own system correlating voltage and plug size. In addition, there appears to be a trend to standardize DC connector to negative barrel of a coaxial power connector.

IEC 60130-10

International standard IEC 60130-10:1971 defines five DC power connectors:
  • Type A: 5.5 mm OD, 2.1 mm ID
  • Type A: 5.5 mm OD, 2.5 mm ID
  • Type B: 6.0 mm OD, 2.1 mm ID
  • Type B: 6.0 mm OD, 2.5 mm ID
  • Type C: 3.8 mm OD, 1.1 mm ID
  • Type D: 6.3 mm OD, 3.1 mm ID
  • Type E: 3.4 mm OD, 1.3 mm ID

EIAJ power connector

The Japanese trade organization EIAJ issued EIAJ RC-5320A, which defines five plug and matching socket or jack sizes. Each of these plugs is used with a specified voltage range. Most manufacturers use colored insulating materials to distinguish these plugs from other similar-looking DC plugs, and for quick identification between EIAJ plugs of similar size.
  • EIAJ-01: For 0–3.15 V. 2.5 mm OD, 0.7 mm ID.
  • EIAJ-02: For 3.15–6.3 V. 4.0 mm OD, 1.7 mm ID.
  • EIAJ-03: For 6.3–10.5 V. 5.0 mm OD, 1.7 mm ID.
  • EIAJ-04 : For 10.5–13.5 V. 5.5 mm OD, 3.4 mm ID.
  • EIAJ-05 : For 13.5–18 V. 6.5 mm OD, 4.4 mm ID.
EIAJ-04 and 05 have an internal male pin in the plug. The 01 through 03 sizes do not and are similar to the generic plugs in structure. These five EIAJ plugs are 9.5 mm in length and have a current rating of 2A.
There are two other, less common, connectors defined by EIAJ; RC-5321 and RC-5322. The latter is designed for both 12 V and 24 V automotive applications.

DIN 45323

The German national standards organization DIN issued DIN 45323 in 1982 and since withdrawn, which defines two DC power plug and jack sizes. At least one of these sizes has a maximum rating of 34 V and 3 A. The information here is inferred from catalog references, as the German standard has not been translated into English yet.
  • 5.00 mm OD, 2.00 mm ID, 14 mm long?
  • 6.00 mm OD, 1.98 mm ID

Listing of DC coaxial connectors

This list attempts to show all known sizes, and is annotated with some manufacturers producing selected types, since each manufacturer makes its own unique subset of the known types. Note that the example part numbers given may have different connector barrel lengths, and are not necessarily exact equivalents. There are many more design variants than can be listed in this table, so only a small sampling of part numbers is given.
Connector size is often listed in the format OD × ID × L and expressed in millimeters. Designations may vary between manufacturers.
Coaxial plugs that have a male center pin will have another measurement, Center Pin Diameter. These plugs are often used for higher power applications such as portable computers.
There are a number of sizes listed below that appear to be quite similar, and while the tolerances of these connectors are typically indicated as ±0.05 or ±0.03 mm by the manufacturers, there is still ambiguity as to whether two sizes differing by only 0.05 mm warrants listing them separately here.
In the following table, the term Adaptaplug refers to the Radioshack reference.
OD ID CPD Barrel length AdaptaplugStandardVoltsPlug part numbersJack part numbersNotes
2.000.606.3Nokia 2-mm DC Charging Interface Specification4.65–9.3 VNokia DC-096
Nokia AC-3 chargerNokia 2-mm DC Charging Interface, used in Nokia phones and Bluetooth headphones
2.350.709.5AEIAJ-010–3.15 VKobiconn 3218-EX
Lumberg 1636 01
Kobiconn 0307-EX Canon ACK-800, also used on very old Motorola phones
2.400.70Egston 212possibly a rounded-off representation of EIAJ-01
2.400.80Egston 213
2.500.80Used in Samsung Bluetooth headsets and few tablet PCs
3.001.00
3.001.10GCUI Inc. PP-019
Egston 214
Nokia ACH-6E chargerUsed in satellite radio docks and other devices. Acer, Samsung, Huawei chromebooks and/or laptops
3.200.90CUI Inc. PP-017
3.301.00Motorola AAPN4064AUsed in older Motorola phones and also used in some rare Nokia phones
3.401.30HIEC 60130-10 Type EKobiconn 3210-EKobiconn 0309-EX
3.401.35Egston 218 Medical, 220
3.401.40Lumberg NES/J 135
3.500.90Possible nokia acp-7 chargerUsed in many older Nokia phones
3.501.10CUI Inc. PP3–002C
Philmore 202
3.501.30Egston 238
Philmore 204,2049
Kobiconn 0308-EX
Philmore 256
Also used in older Alcatel phones
3.501.35CUI Inc. P7
CUI Inc. PP3–002D
Egston 215
Kobiconn PA35135-E
Also used for Canon CA-570 Charger
3.601.15Egston 216
3.801.10ICUI Inc. P9 but with 1.05 mm ID
3.801.20Used in very rare Nokia phones
3.801.30Egston 217
3.801.35CUI Inc. P8
3.801.409.012VDC @ 0.5AMarushin Electric MP-138NKUsed in TP-Link Gigabit switch model TL-SG105 Ver:6.0
4.001.709.5BEIAJ-023.15–6.3 VKobiconn 3219-EX
Lumberg 1636 02
Kobiconn 0311-EX Used in Lenovo Flex 4 adapter

Used for Sony PSP Charger

4.53.00.51219.5vNewer HP and Dell laptop computers
4.751.709.5CEIAJ-036.3–10.5 VKobiconn 3220-EX
Lumberg 1636 03
Kobiconn 0310-EX
4.75?.??2.5 protrudingCEIAJ RC-5321
5.001.50J
5.002.00DIN 45323?Egston 206,207,219
5.002.10KCUI Inc. P3-
5.002.50LCUI Inc. P4
5.501.50S
5.501.70Used in Acer Aspire V5 adapter and some Hikvision 48V NVRs
5.502.10MCUI Inc. P5
CUI Inc. PP3–002A
Kobiconn 3217-EX
Philmore 210, 210L, 2109
Switchcraft 762, 763
CUI Inc. PR-002A
Kobiconn 0302
Philmore 257
Switchcraft 721A
2.1 mm center pin
Common on guitar effect pedals
Arduino power adapter
IEC 60130-10 Type A
5.502.10CUI Inc. P10
Kobiconn 7391
Philmore 2560
Switchcraft 768K
2.1 mm center pin, lock-ring
5.502.10Kobiconn 0721-EXKobiconn 1000-EX 2.1 mm center pin, lock-tab
5.502.50NCUI Inc. P6
CUI Inc. PP3–002B
Egston 222
Kobiconn 0702-EX
Philmore 250, 250L, 2509
Switchcraft 760, 765
CUI Inc. PR-002B
Kobiconn 0303
Philmore 258
Switchcraft 712A
2.5 mm center pin
used in Miniware TS100 soldering iron by e-Design
IEC 60130-10 Type A
5.502.50CUI Inc. P11
Kobiconn 7395
Philmore 2560
Switchcraft 760K
2.5 mm center pin, lock-ring
5.502.50Kobiconn 0725-EXKobiconn 1100-EX 2.5 mm center pin, lock-tab
5.502.80O
5.503.05V, 1.5A, Efficiency Level VPhilmore Coaxial Power Plug 3.0mm I.D./5.5mm O.D. No. 206Roku 2 XS HDTV Streaming Box
5.503.01.0Samsung laptop computers, for instance 400B2B
5.503.301.009.5DEIAJ-04, JSBP410.5–13.5 VLumberg 1636 04Microsoft Xbox 360 HD DVD drive
5.503.801.80P
6.001.98DIN 45323Lumberg 1632 01
6.004.400.80?found in an ISP specific modem/router, plug with male type, 12VDC power connector, manufactured by ARRIS, unknown standard, photo above in male connector example
6.302.50found in an ISP specific modem/router, 12VDC power connector, manufactured by Compal, unknown standard
6.303.00QIcom R75, R8500
6.50?.??EIAJ RC-5322
6.503.00Used in Yamaha and Casio keyboard power supply
6.503.101.00Philmore 285
6.503.401.409.018 VDC @5AKobiconn 6014-Eused often for laptop computers
6.504.101.00UJEITA RC-532224 VDC @ 2ALumberg 1636 06Epson Photo Scanners V600, etc.
6.504.301.40TEIAJ-05, JSBP513.5–18.0 VLumberg 1636 05
Philmore 265
CUI Inc. PP-016
Philmore 214
CUI Inc. PJ-025
OD is of ring at tip
Common for Sony laptop computers and scanning radios
6.904.200.70R
7.00??1.00Philmore 48-412
7.45.112.5Mini-ITX motherboards, e.g., Intel DH61AG, Asus H310T
7.45.50.512.5Some Asus, Dell, HP, Sony laptop computers; Dyson hand-held vacuum cleaners
8.05.51.5836V-42V @ 3ALime gen 2.5/3 electric scooters
8.05.51.5 10.542V 2AES2 and M365 electric scooters & Goal Zero Solar devices. IBM Lenovo laptop computer PSUs
8.33.24RCA Cinch36-54VSamesky RCP-02Samesky RCJ-03E-Bike batteries
9.05.51.0 10.5?V 2AGoal Zero Solar device Chaining cable

RadioShack Adaptaplug

RadioShack sold a line of adapter plugs for universal AC adapters. Each "Adaptaplug" had a single-letter code, but did not provide any other official designation, nor did RadioShack publish the complete specifications and tolerances on barrel and pin dimensions. RadioShack's Web site listed the diameters to the nearest 0.1 mm, and sometimes differs slightly from the official EIAJ RC-5320A standard dimensions. This list may include some parts RadioShack has discontinued but are retained here for completeness.
AdaptaplugOutside
diameter
Inside
diameter
Pin
diameter
Standard
type
Voltage
range
Ring
color
Radio Shack
catalog number
A2.3 mm0.7 mmEIAJ-01< 3.15 VYellow
B4.0 mm1.7 mmEIAJ-023.15–6.3 VYellow
C4.7 mm1.7 mmEIAJ-036.3–10.5 VYellow
D5.5 mm3.3 mm0.9 mmEIAJ-0410.5–13.5 VYellow
E2.5 mm Black
F3.5 mm Black
G3.0 mm1.1 mmTurquoise
H3.4 mm1.3 mmIEC 60130-10 Type EOrange
I3.8 mm1.1 mmIEC 60130-10 Type CPink
J5.0 mm1.5 mmRed
K5.0 mm2.1 mmPurple
L5.0 mm2.5 mmDark Green
M5.5 mm2.1 mmIEC 60130-10 Type ANavy
N5.5 mm2.5 mmIEC 60130-10 Type AWhite
O5.5 mm2.8 mmBrown
P5.5 mm3.8 mm1.8 mmNot Specified
Q6.3 mm3.0 mmYellow-Green
R6.9 mm4.2 mm0.7 mmNot Specified
S5.5 mm1.5 mmGray
T6.5 mm4.3 mm1.4 mmEIAJ-0513.5–18.0 VYellow
U6.5 mm4.1 mm / 3.10 mm1.0 mmIEC 60130-10 Type D?Light Yellow