Britten-Norman BN-2 Islander
The Britten-Norman BN-2 Islander is a British light utility aircraft and regional airliner designed and originally manufactured by Britten-Norman of the United Kingdom. Still in production, the Islander is one of the best-selling commercial aircraft types produced in Europe. Although designed in the 1960s, over 750 are still in service with commercial operators around the world. The aircraft is a light transport with over 30 military aviation operators around the world.
Initial aircraft were manufactured at Britten-Norman's factory in Bembridge, Isle of Wight, UK. After Fairey Aviation acquired the Britten-Norman company, its Islanders and Trislander aircraft were built in Romania, then shipped to Avions Fairey in Belgium for finishing before being flown to the UK for flight certification. Being certified in 1967 the Islander is still in production.
In September 2023, it was announced that production of the Islander has returned to the UK, after fifty-five years of manufacturing abroad.
Development
Origins
In 1953, Britten-Norman was formed for the purpose of converting and operating agricultural aircraft, amongst other vehicles such as the Cushioncraft hovercraft. In 1963, the firm initiated development work upon what would become the Islander, having sensed a demand for a simple and inexpensive twin-piston engine aircraft. The founders, John Britten and Desmond Norman, had observed the rapid growth of the commuter airline sector, and concluded that capacity was of a higher value to these operators than either range or cruising speed, thus the Islander emphasized payload over either of these attributes.Through the use of low wing- and span-loading to generate greater effectiveness than conventional counterparts, the Islander could lift considerably heavier payloads than the typical aircraft in its power, weight or cost classes. To reduce manufacturing costs, both the wings and tail surfaces maintain a constant chord and thickness, while the ribs within the aircraft's wing are all identical; both rivets and external fishplate joints are used for the same purpose. The type was originally intended to use a fabric-and-steel design. A light alloy monocoque approach was adopted instead. The structure is designed to give rise to and experience low levels of stress, and has an infinite fatigue life without testing.
On 13 June 1965, the first prototype BN-2 Islander conducted its maiden flight, powered by a pair of Rolls-Royce/Continental IO-360B piston engines; only four days later, the prototype appeared at the Paris Air Show. The IO-360B engines were later replaced by more powerful Lycoming O-540-E engines, which were located further outboard on the wings, for superior single-engine climb performance. On 20 August 1966, a second BN-2 prototype performed its first flight. These prototype aircraft, while resembling subsequent production models for the most part, were outfitted with different, less powerful engines. On 24 April 1967, the first production Islander performed its first flight; UK type certification was received in August 1967, US authorities also certified the type in December 1967.
Initial production of the Islander started at the Britten-Norman factory at Bembridge on the Isle of Wight; however, within a few years the company found that it could not produce the aircraft at a sufficient rate to keep up with the customer demand. To expand production, a contract was placed with Intreprinderea de Reparatii Material Aeronautic of Romania, initially to assemble kit-form aircraft, which were then sent to the UK for completion. In August 1969, the first Romanian-assembled Islander performed its first flight. IRMA proved successful at economically producing the aircraft, producing roughly 30-40 aircraft per year at times, and eventually became the primary manufacturing site for the Islander. In 1977, IRMA received a contract for the production of a further 100 Islanders; from that point on, the firm produced all subsequent Islander aircraft. More than 500 of the type were manufactured in Romania.
In 1970, a military version of the Islander, marketed as the Defender, conducted its first flight. Modifications included the addition of underwing hardpoints for armaments/equipment, and the main cabin area being fitted out for light troop transport and support aircraft duties. The Defender capitalised on the aircraft's rugged structure, making it suitable for long-term operations in developing countries. Purchases from police and military customers have typically been for use in surveillance and counter-terrorism operations. The Maritime Defender is another military version of the Islander, intended for search and rescue, coastal patrol and fishery protection.
Further development
Despite the relative success of the Islander, Britten-Norman experienced wider financial difficulties during the late 1960s, ultimately resulting in the company entering receivership in October 1971. In August 1972, Britten-Norman was purchased by the Fairey Aviation Group, forming the Fairey Britten-Norman company; shortly thereafter, the majority of manufacturing activity for both the Islander and Trislander was transferred to its Avions Fairey factory in Gosselies, Belgium. Completed aircraft were flown to Bembridge for final customer preparation prior to delivery.Fairey Aviation set about the development of a more powerful model, the Turbo Islander, equipped with a pair of Lycoming LTP101 turboprop engines. However, testing revealed that the LTP101 engines were too powerful for the aircraft; thus, following a period of re-designing, the project evolved into the Turbine Islander, equipped with a pair of Allison 250 turboprop engines instead. However, Fairey encountered financial difficulty, resulting in the Fairey Britten-Norman company entering receivership and the firm's acquisition by Oerlikon Buerle of Switzerland, leading to the formation of Pilatus Britten-Norman, whereupon some production activity was transferred back to Bembridge.
Another development was a turbo-normalizing system with RaJay turbocharger for the -2, -3, -6, -8, and -9 models allowing full power up to with attendant increase in true airspeed and takeoff and climb performance. Presently Talco in Texas holds the STC.
In 1969, an improved version, the BN-2A Islander, conducted its maiden flight. It incorporated aerodynamic and flight equipment improvements, such as lower-drag engine cowlings and undercarriage, an improved interior, and an expanded rear baggage area with external access. In 1970, to improve hot-and-high performance, more powerful Lycoming O-540-K1-B5 engines were made available, alongside optional tiptanks and an elongated nose to house baggage.
In 1975 Philippine Aerospace Development Corporation was granted License production and programmed depot maintenance of BN2 Islander wherein 67 units were produced from 1975-1995.
In 1977, a single standard BN-2 was refitted with Dowty Rotol ducted fans. The ducted fan produced less noise than conventional propeller propulsion. Some structural strengthening of the main wing spar at the root was required due to the extra weight. This aircraft was subject to 18 months of flying trials to test the suitability of the ducted fan as a means of reducing aircraft noise; these tests reportedly demonstrated a 20 decibel noise reduction as well as increased thrust and reduced pollution.
In 1978, a further improved version, the BN-2B Islander II, was produced as a result of a product improvement program. The BN-2B model involved several changes, including a redesigned cockpit and a reduction in cabin noise levels. In 1980, it was decided to make available turboprop engines for the type, adopting twin Allison 250-B17C engines; when the latter are installed, the aircraft is designated the BN-2T Turbine Islander. The first such BN-2T entered service in 1981.
In February 1999, the acquisition of Romaero, the Romanian manufacturer of the Islander, by Britten-Norman Group was announced. By May 2006, a greater sales emphasis was being placed upon the Defender over the Islander. In December 2006, aerospace publication Flight International observed that: "The only civil aircraft that remains in production in the UK is the tiny Britten-Norman Islander".
In early 2008, B-N was studying a version powered by aircraft diesel engines with SMA Engines, already offering the SMA SR305-230.
In May 2010, Britten-Norman announced that manufacturing of the Islander would be relocated from Romania to a new site in the UK, due to the rising costs of production in Romania.