Thermoplastic


A thermoplastic, or thermosoftening 'plastic', is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
Most thermoplastics have a high molecular weight. The polymer chains associate by intermolecular forces, which weaken rapidly with increased temperature, yielding a viscous liquid. In this state, thermoplastics may be reshaped, and are typically used to produce parts by various polymer processing techniques such as injection molding, compression molding, calendering, and extrusion. Thermoplastics differ from thermosetting polymers, which form irreversible chemical bonds during the curing process. Thermosets do not melt when heated, but typically decompose and do not reform upon cooling.
Above its glass transition temperature and below its melting point, the physical properties of a thermoplastic change drastically without an associated phase change. Some thermoplastics do not fully crystallize below the glass transition temperature, retaining some or all of their amorphous characteristics. Amorphous and semi-amorphous plastics are used when high optical clarity is necessary, as light is scattered strongly by crystallites larger than its wavelength. Amorphous and semi-amorphous plastics are less resistant to chemical attack and environmental stress cracking because they lack a crystalline structure.
Brittleness can be decreased with the addition of plasticizers, which increases the mobility of amorphous chain segments to effectively lower the glass transition temperature. Modification of the polymer through copolymerization or through the addition of non-reactive side chains to monomers before polymerization can also lower it. Before these techniques were employed, plastic automobile parts would often crack when exposed to cold temperatures. These are linear or slightly branched long chain molecules capable of repeatedly softening on heating and hardening on cooling.

Acrylic

Today's acrylics industry can be divided into two distinct multibillion-dollar markets: the polyacrylic acids and its ester derivatives market, and the poly market. PMMA is also known by trade names such as Lucite, Perspex and Plexiglas. It serves as a sturdy substitute for glass for items such as aquariums, buttons, motorcycle helmet visors, aircraft windows, viewing ports of submersibles, and lenses of exterior lights of automobiles. It is extensively used to make signs, including lettering and logos. In medicine, it is used in bone cement and to replace eye lenses. Acrylic paint consists of PMMA particles suspended in water.
For many decades, PMMA has been the predominant methacrylic ester produced worldwide. Major players in the PMMA market are Mitsubishi Rayon, Arkema SA, LG MMA, Chi Mei Corp., Sumimoto Chemical Company Ltd, Evonik Industries, BASF, Dow Chemical Company, AkzoNobel, Quinn Plastics and Cytec Industries. Regarding the PAA and PAc market, key manufacturers are Nippon Shokubai Company Ltd., Arkema SA and Dow Chemical Company.

ABS

is a terpolymer synthesized from styrene and acrylonitrile in the presence of polybutadiene, resulting in a long chain of polybutadiene crisscrossed with shorter chains of poly. ABS is a light-weight material that exhibits high impact resistance and mechanical toughness. It poses few risks to human health under normal handling. It is used in many consumer products, such as toys, appliances, and telephones.

Nylon

belongs to a class of polymers called polyamides. It has served as a substitute mainly for hemp, cotton and silk, in products such as parachutes, cords, sails, flak vests and clothing. Nylon fibres are useful in making fabrics, rope, carpets and musical strings. In bulk form, nylon is used for mechanical parts including machine screws, gears and power tool casings. In addition, it is used in the manufacture of heat-resistant composite materials.

PLA

is a compostable thermoplastic aliphatic polyester derived from renewable resources, such as corn starch, sugar beet pulp, tapioca roots, chips or starch, or sugarcane. It is the most common material used for 3D printing with fused deposition modeling techniques.

Polybenzimidazole

fiber is a synthetic fiber with a very high melting point. It has exceptional thermal and chemical stability and does not readily ignite. It was first discovered by American polymer chemist Carl Shipp Marvel in the pursuit of new materials with superior stability, retention of stiffness, and toughness at elevated temperatures. Due to its high stability, polybenzimidazole is used to fabricate high-performance protective apparel such as firefighter's gear, astronaut space suits, high temperature protective gloves, welders' apparel and aircraft wall fabrics. In recent years, polybenzimidazole found its application as membrane in fuel cells.

Polycarbonate

thermoplastics are known under trademarks such as Lexan, Makrolon, Makroclear, and arcoPlus. They are easily worked, molded, and thermoformed for many applications, such as electronic components, construction materials, data storage devices, automotive and aircraft parts, check sockets in prosthetics, and security glazing. Polycarbonates do not have a unique resin identification code. Items made from polycarbonate can contain the precursor monomer bisphenol A. Susceptible to UV light, exposure results in yellowing. Degradation is especially visible in headlamps that lost or didn't have proper protective coating.

Polyether sulfone

Polyether sulfone or polysulfone is a class of specially engineered thermoplastics with high thermal, oxidative, and hydrolytic stability, and good resistance to aqueous mineral acids, alkalis, salt solutions, oils and greases.

Polyoxymethylene

, also known as acetal, polyacetal and polyformaldehyde, is an engineering thermoplastic used in precision parts requiring high stiffness, low friction, and excellent dimensional stability. As with many other synthetic polymers, it is produced by different chemical firms with slightly different formulas and sold variously by such names as Delrin, Celcon, Ramtal, Duracon, Kepital and Hostaform.

Polyether ether ketone

is a colourless organic thermoplastic polymer in the polyaryletherketone family, used in engineering applications. It was originally introduced by Victrex PLC, then Imperial Chemical Industries in the early 1980s. It has attractive properties such as good abrasion resistance, low flammability, and low emission of smoke and toxic gases.

Polyetherimide

, produced by a novel nitro displacement reaction involving bisphenol A, 4, 4’-methylenedianiline and 3-nitrophthalic anhydride, has high heat distortion temperature, tensile strength and modulus. They are generally used in high performance electrical and electronic parts, microwave appliances, and under-the-hood automotive parts.

Polyethylene

is a family of similar materials categorized according to their density and molecular structure. It is obtained by polymerization of ethylene. It may be of low density or high density depending on the process used in its manufacturing. It is resistant to moisture and certain chemical agents. It is flexible at room temperature and low temperature and can be heat-sealed. As an inexpensive plastic, it is made in large amounts for varying uses. For example:
, which is obtained from the free-radical, step-growth oxidative coupling polymerization of 2,6-xylenol, has many attractive properties such as high heat distortion and impact strength, chemical stability to mineral and organic acids, and low water absorption. PPO is difficult to process, and hence the commercial resin is made by blending PPO with high-impact polystyrene, which serves to reduce the processing temperature.

Polyphenylene sulfide

is obtained by the condensation polymerization of p-dichlorobenzene and sodium sulfide. PPS has desirable chemical resistance, electrical properties, flame retardance, low coefficient of friction and high transparency to microwave radiation. PPS is principally used in coating applications. This is done by spraying an aqueous slurry of PPS particles and heating to temperatures above 370 °C. Particular grades of PPS can be used in injection and compression molding at temperatures of 300 to 370 °C at which PPS particles soften and undergo apparent crosslinking. Principal applications of injection and compression molded PPS include cookware, bearings, and pump parts for service in various corrosive environments.

Polypropylene

is useful for such diverse products as reusable plastic food containers, microwave- and dishwasher-safe plastic containers, diaper lining, sanitary pad lining and casing, ropes, carpets, plastic moldings, piping systems, car batteries, insulation for electrical cables and filters for gases and liquids. In medicine, it is used in hernia treatment and to make heat-resistant medical equipment. Polypropylene sheets are used for stationery folders and packaging and clear storage bins. Polypropylene is defined by the recyclable plastic number 5. Although relatively inert, it is vulnerable to ultraviolet radiation and can degrade considerably in direct sunlight. Polypropylene is not as impact-resistant as the polyethylenes. It is also somewhat permeable to highly volatile gases and liquids.