Variable valve timing
Variable valve timing is the process of altering the timing of a valve lift event in an internal combustion engine, and is often used to improve performance, fuel economy or emissions. It is increasingly being used in combination with variable valve lift systems. There are many ways in which this can be achieved, ranging from mechanical devices to electro-hydraulic and camless systems. Increasingly strict emissions regulations are causing many automotive manufacturers to use VVT systems.
Two-stroke engines use a power valve system to get similar results to VVT.
Background theory
The valves within an internal combustion engine are used to control the flow of the intake and exhaust gases into and out of the combustion chamber. The timing, duration and lift of these valve events has a significant impact on engine performance. Without variable valve timing, the valve timing is the same for all engine speeds and conditions, therefore compromises are necessary to achieve the desired result in intake and exhaust efficiency. This has been described in simulations. Practical results will vary based on available ambient combustion cycle gases in a naturally aspirated system, or forced air geometry as well as fuel pulse width timing and other factors which may or may not be available on vehicles equipped with variable valve timing. An engine equipped with a variable valve timing actuation system is freed from this constraint, allowing performance to be improved over the engine operating range.Piston engines normally use valves which are driven by camshafts. The cams open the valves for a certain amount of time during each intake and exhaust cycle. The timing of the valve opening and closing, relative to the position of the crankshaft, is important. The camshaft is driven by the crankshaft through timing belts, gears or chains.
An engine requires large amounts of air when operating at high speeds. However, the intake valves may close before enough air has entered each combustion chamber, reducing performance. On the other hand, if the camshaft keeps the valves open for longer periods of time, as with a racing cam, problems start to occur at the lower engine speeds. Opening the intake valve while the exhaust valve is still open may cause unburnt fuel to exit the engine, leading to lower engine performance and increased emissions. According to engineer David Vizard's book "Building Horsepower", when both intake & exhaust are open simultaneously, the much-higher-pressure exhaust pushes the intake-charge back, out from the cylinder, polluting the intake manifold with exhaust.
Continuous versus discrete
Early variable valve timing systems used discrete adjustment. For example, one timing would be used below 3500 rpm and another used above 3500 rpm.More advanced variable valve timing systems offer continuous adjustment of the valve timing. Therefore, the timing can be optimized to suit all engine speeds and conditions.
Cam phasing versus variable duration
The simplest form of VVT is cam-phasing, whereby the phase angle of the camshaft is rotated forwards or backwards relative to the crankshaft. Thus the valves open and close earlier or later; however, the camshaft lift and duration cannot be altered solely with a cam-phasing system.Achieving variable duration on a VVT system requires a complex system, such as multiple cam profiles or oscillating cams.
Typical effect of timing adjustments
Late intake valve closingThe first variation of continuous variable valve timing involves holding the intake valve open slightly longer than a traditional engine. This results in the piston actually pushing air out of the cylinder and back into the intake manifold during the compression stroke. The air which is expelled fills the manifold with higher pressure, and on subsequent intake strokes the air which is taken in is at a higher pressure. Late intake valve closing has been shown to reduce pumping losses by 40% during partial load conditions, and to decrease nitric oxide emissions by 24%. Peak engine torque showed only a 1% decline, and hydrocarbon emissions were unchanged.
Early intake valve closing
Another way to decrease the pumping losses associated with low engine speed, high vacuum conditions is by closing the intake valve earlier than normal. This involves closing the intake valve midway through the intake stroke. Air/fuel demands are so low at low-load conditions and the work required to fill the cylinder is relatively high, so Early intake valve closing greatly reduces pumping losses. Studies have shown early intake valve closing reduces pumping losses by 40%, and increases fuel economy by 7%. It also reduced nitric oxide emissions by 24% at partial load conditions. A possible downside to early intake valve closing is that it significantly lowers the temperature of the combustion chamber, which can increase hydrocarbon emissions.
Early intake valve opening
Early intake valve opening is another variation that has significant potential to reduce emissions. In a traditional engine, a process called valve overlap is used to aid in controlling the cylinder temperature. By opening the intake valve early, some of the inert/combusted exhaust gas will back flow out of the cylinder via the intake valve, where it cools momentarily in the intake manifold. This inert gas then fills the cylinder in the subsequent intake stroke, which aids in controlling the temperature of the cylinder and nitric oxide emissions. It also improves volumetric efficiency, because there is less exhaust gas to be expelled on the exhaust stroke.
Early/late exhaust valve closing
Early and late exhaust valve closing timing can be manipulated to reduce emissions. Traditionally, the exhaust valve opens, and exhaust gas is pushed out of the cylinder and into the exhaust manifold by the piston as it travels upward. By manipulating the timing of the exhaust valve, engineers can control how much exhaust gas is left in the cylinder. By holding the exhaust valve open slightly longer, the cylinder is emptied more and ready to be filled with a bigger air/fuel charge on the intake stroke. By closing the valve slightly early, more exhaust gas remains in the cylinder which increases fuel efficiency. This allows for more efficient operation under all conditions.
Challenges
The main factor preventing this technology from wide use in production automobiles is the ability to produce a cost-effective means of controlling the valve timing under the conditions internal to an engine. An engine operating at 3000 revolutions per minute will rotate the camshaft 25 times per second, so the valve timing events have to occur at precise times to offer performance benefits. Electromagnetic and pneumatic camless valve actuators offer the greatest control of precise valve timing, but, in 2016, are not cost-effective for production vehicles.History
Steam engines
The history of the search for a method of variable valve opening duration goes back to the age of steam engines when the valve opening duration was referred to as "steam cut-off”. The Stephenson valve gear, as used on early steam locomotives, supported variable cutoff, that is, changes to the time at which the admission of steam to the cylinders is cut off during the power stroke.Early approaches to variable cutoff coupled variations in admission cutoff with variations in exhaust cutoff. Admission and exhaust cutoff were decoupled with the development of the Corliss valve. These were widely used in constant speed variable load stationary engines, with admission cutoff, and therefore torque, mechanically controlled by a centrifugal governor and trip valves.
As poppet valves came into use, a simplified valve gear using a camshaft came into use. With such engines, variable cutoff could be achieved with variable profile cams that were shifted along the camshaft by the governor. The Serpollet steamcars produced very hot high pressure steam, requiring poppet valves, and these used a patented sliding camshaft mechanism, which not only varied the inlet valve cut-off but allowed the engine to be reversed.
Aircraft
An early experimental 200 hp Clerget V-8 from the 1910s used a sliding camshaft to change the valve timing. Some versions of the Bristol Jupiter radial engine of the early 1920s incorporated variable valve timing gear, mainly to vary the inlet valve timing in connection with higher compression ratios. The Lycoming R-7755 engine had a Variable Valve Timing system consisting of two cams that can be selected by the pilot. One for take off, pursuit and escape, the other for economical cruising.Automotive
The desirability of being able to vary the valve opening duration to match an engine's rotational speed first became apparent in the 1920s when maximum allowable RPM limits were generally starting to rise. Until about this time an engine's idle RPM and its operating RPM were very similar, meaning that there was little need for variable valve duration. The first use of variable valve timing was on the 1903 Cadillac Runabout and Tonneau created by Alanson Partridge Brush Patent 767,794 “INLET VALVE GEAR FOR INTERNAL COMBUSTION ENGINES” filed August 3, 1903, and granted August 16, 1904. Some time prior to 1919 Lawrence Pomeroy, Vauxhall's Chief Designer, had designed a 4.4 L engine for a proposed replacement for the existing 30-98 model to be called the H-Type. In this engine the single overhead camshaft was to move longitudinally to allow different camshaft lobes to be engaged. It was in the 1920s that the first patents for variable duration valve opening started appearing – for example United States patent.In 1958 Porsche made application for a German Patent, also applied for and published as British Patent GB861369 in 1959. The Porsche patent used an oscillating cam to increase the valve lift and duration. The desmodromic cam driven via a push/pull rod from an eccentric shaft or swashplate. It is unknown if any working prototype was ever made.
Fiat was the first auto manufacturer to patent a functional automotive variable valve timing system which included variable lift. Developed by Giovanni Torazza in the late 1960s, the system used hydraulic pressure to vary the fulcrum of the cam followers. The hydraulic pressure changed according to engine speed and intake pressure. The typical opening variation was 37%.
Alfa Romeo was the first manufacturer to use a variable valve timing system in production cars. The fuel injected models of the 1980 Alfa Romeo Spider 2000 had a mechanical VVT system. The system was engineered by Ing Giampaolo Garcea in the 1970s. All Alfa Romeo Spider models from 1983 onward used electronic VVT.
In 1989, Honda released the VTEC system. While the earlier Nissan NVCS alters the phasing of the camshaft, VTEC switches to a separate cam profile at high engine speeds to improve peak power. The first VTEC engine Honda produced was the B16A which was installed in the Integra, CRX, and Civic hatchback available in Japan and Europe.
In 1992, Porsche first introduced VarioCam, which was the first system to provide continuous adjustment. The system was released in the Porsche 968 and operated on the intake valves only.