Railway brake
A railway brake is a type of brake used on the cars of railway trains to enable deceleration, control acceleration or to keep them immobile when parked. While the basic principle is similar to that on road vehicle usage, operational features are more complex because of the need to control multiple linked carriages and to be effective on vehicles left without a prime mover. Clasp brakes are one type of brakes historically used on trains.
Early developments
In the earliest days of railways, braking technology was primitive. The first trains had brakes operative on the locomotive tender and on vehicles in the train, where "porters" or, in the United States brakemen, travelling for the purpose on those vehicles operated the brakes. Some railways fitted a special deep-noted brake whistle to locomotives to indicate to the porters the necessity to apply the brakes. All the brakes at this stage of development were applied by operation of a screw and linkage to brake blocks applied to wheel treads, and these brakes could be used when vehicles were parked. In the earliest times, the porters travelled in crude shelters outside the vehicles, but "assistant guards" who travelled inside passenger vehicles, and who had access to a brake wheel at their posts, supplanted them. The braking effort achievable was limited and it was also unreliable, as the application of brakes by guards depended upon their hearing and responding quickly to a whistle for brakes.An early development was the application of a steam brake to locomotives, where boiler pressure could be applied to brake blocks on the locomotive wheels. As train speeds increased, it became essential to provide some more powerful braking system capable of instant application and release by the train operator, described as a continuous brake because it would be effective continuously along the length of the train.
In the United Kingdom, the Abbots Ripton rail accident in January 1876 was aggravated by the long stopping distances of express trains without continuous brakes, which – it became clear – in adverse conditions could considerably exceed those assumed when positioning signals. This had become apparent from the trials on railway brakes carried out at Newark in the previous year, to assist a Royal Commission then considering railway accidents. In the words of a contemporary railway official, these
showed that under normal conditions it required a distance of 800 to 1200 yards to bring a train to rest when travelling at 45½ to 48½ mph, this being much below the ordinary travelling speed of the fastest express trains. Railway officials were not prepared for this result and the necessity for a great deal more brake power was at once admitted
Trials conducted after Abbots Ripton reported the following for an express train roughly matching conditions involved :
However, there was no clear technical solution to the problem, because of the necessity of achieving a reasonably uniform rate of braking effort throughout a train, and because of the necessity to add and remove vehicles from the train at frequent points on the journey..
The chief types of solution were:
- A spring system: James Newall, carriage builder to the Lancashire and Yorkshire Railway, in 1853 obtained a patent for a system whereby a rotating rod passing the length of the train was used to wind up the brake levers on each carriage against the force of conical springs carried in cylinders. The rod, mounted on the carriage roofs in rubber journals, was fitted with universal joints and short sliding sections to allow for compression of the buffers. The brakes were controlled from one end of the train. To release the brakes the guard wound up the rod to compress the springs, whereupon they were held off by a single ratchet under his control. When the ratchet was released the springs applied the brakes. If the train divided, the brakes were not held off by the ratchet in the guard's compartment and the springs in each carriage forced the brakes onto the wheels. Excess play in the couplings limited the effectiveness of the device to about five carriages; additional guards and brake compartments were necessary if this number were exceeded. This apparatus was sold to a few companies and the system received recommendation from the Board of Trade. The L&Y conducted a simultaneous trial with a similar system designed by another employee, Charles Fay, but little difference was found in their effectiveness. In Fay's version, patented in 1856, the rods passed beneath the carriages and the direct spring application to each brake was given an intervening worm drive. The important "automatic" feature of Newall's system was retained but the worm drive ensured that the brakes did not act too fiercely when released. It was Fay's version of the system that the company entered for the Newark brake trials of June 1875, where a moderate performance, usually in the mid position of the eight systems on test, was achieved.
- The chain brake, in which a chain was connected continuously along the bottom of the train. When pulled tight, it activated a friction clutch that used the rotation of the wheels to tighten a brake system at that point; this system has severe limitations in length of train capable of being handled, and of achieving good adjustment. In the United States, the chain brake was independently developed and patented by Lucious Stebbins of Hartford, Connecticut in 1848 and by William Loughridge of Weverton, Maryland in 1855. The British version was known as the Clark and Webb Brake, after John Clark, who developed it throughout the 1840s, and Francis William Webb, who perfected it in 1875. The chain brake remained in use until the 1870s in America and 1890s in the UK.
- * The Heberlein brake is a notable variation on the chain brake popular in Germany, using an overhead cable instead of an underlinked chain.
- Hydraulic brakes. Actuating pressure to apply brakes was transmitted hydraulically. These found some favour in the UK, but water was used as the hydraulic fluid and even in the UK "Freezing possibilities told against the hydraulic brakes, though the Great Eastern Railway, which used them for a while, overcame this by the use of salt water"
- The simple vacuum system. An ejector on the locomotive created a vacuum in a continuous pipe along the train, allowing the external air pressure to operate brake cylinders on every vehicle. This system was very cheap and effective, but it had the major weakness that it became inoperative if the train became divided or if the train pipe was ruptured.
- The automatic vacuum brake. This system was similar to the simple vacuum system, except that the creation of vacuum in the train pipe exhausted vacuum reservoirs on every vehicle and released the brakes. If the driver applied the brake, his driver's brake valve admitted atmospheric air to the train pipe, and this atmospheric pressure applied the brakes against the vacuum in the vacuum reservoirs. Being an automatic brake, this system applies braking effort if the train becomes divided or if the train pipe is ruptured. Its disadvantage is that the large vacuum reservoirs were required on every vehicle, and their bulk and the rather complex mechanisms were seen as objectionable.
- The Westinghouse air brake system. In this system, air reservoirs are provided on every vehicle and the locomotive charges the train pipe with a positive air pressure, which releases the vehicle brakes and charges the air reservoirs on the vehicles. If the driver applies the brakes, his brake valve releases air from the train pipe, and triple valves at each vehicle detect the pressure loss and admit air from the air reservoirs to brake cylinders, applying the brakes. The Westinghouse system uses smaller air reservoirs and brake cylinders than the corresponding vacuum equipment, because a moderately high air pressure can be used. However, an air compressor is required to generate the compressed air and in the earlier days of railways, this required a large reciprocating steam air compressor, and this was regarded by many engineers as highly undesirable. A further drawback was the need to release the brake completely before it could be re-applied—initially there was no "graduable release" available and numerous accidents occurred while the brake power was temporarily unavailable.
The Newark trials showed the braking performance of the Westinghouse air-brakes to be distinctly superior: but for other reasons it was the vacuum system that was generally adopted on UK railways.
Later British practice
In British practice, only passenger trains were fitted with continuous brakes until about 1930; goods and mineral trains ran at slower speed and relied on the brake force from the locomotive and tender and the brake van—a heavy vehicle provided at the rear of the train and occupied by a guard.Goods and mineral vehicles had hand brakes which were applied by a hand lever operated by staff on the ground. These hand brakes were used where necessary when vehicles were parked but also when trains were descending a steep gradient. The train stopped at the top of the gradient, and the guard walked forward to "pin down" the handles of the brakes, so the brakes were partially applied during the descent. Early goods vehicles had brake handles on one side only, but from about 1930 brake handles were required on both sides of good vehicles. Trains containing hand-braked vehicles were described as "unfitted": they were in use in Britain until about 1985. From about 1930, semi-fitted trains were introduced, in which goods vehicles fitted with continuous brakes were marshalled next to the locomotive, giving sufficient braking power to run at higher speeds than unfitted trains. A trial in January 1952 saw a 52-wagon, 850 ton coal train run at an average of, compared to the usual maximum speed on the Midland main line of for unfitted freight trains. In 1952, 14% of open wagons, 55% of covered wagons and 80% of cattle trucks had vacuum brakes.
In the early days of diesel locomotives, a purpose-built brake tender was attached to the locomotive to increase braking effort when hauling unfitted trains. The brake tender was low, so that the driver could still see the line and signals ahead if the brake tender was propelled ahead of the locomotive, which was often the case.
By 1878 there were over 105 patents in various countries for braking systems, most of which were not widely adopted.