Evaporative cooler
An evaporative cooler is a device that cools air through the evaporation of water. Evaporative cooling differs from other air conditioning systems, which use vapor-compression or absorption refrigeration cycles. Evaporative cooling exploits the fact that water will absorb a relatively large amount of heat in order to evaporate. The temperature of dry air can be dropped significantly through the phase transition of liquid water to water vapor. This can cool air using much less energy than refrigeration. In extremely dry climates, evaporative cooling of air has the added benefit of conditioning the air with more moisture for the comfort of building occupants.
The cooling potential for evaporative cooling is dependent on the wet-bulb depression, the difference between dry-bulb temperature and wet-bulb temperature. In arid climates, evaporative cooling can reduce energy consumption and total equipment for conditioning as an alternative to compressor-based cooling. In climates not considered arid, indirect evaporative cooling can still take advantage of the evaporative cooling process without increasing humidity. Passive evaporative cooling strategies can offer the same benefits as mechanical evaporative cooling systems without the complexity of equipment and ductwork.
History
An earlier form of evaporative cooling, the windcatcher, was first used in ancient Egypt and Persia thousands of years ago in the form of wind shafts on the roof. They caught the wind, passed it over subterranean water in a qanat and discharged the cooled air into the building. Modern Iranians have widely adopted powered evaporative coolers.The evaporative cooler was the subject of numerous US patents in the 20th century; many of these, starting in 1906, suggested or assumed the use of excelsior pads as the elements to bring a large volume of water in contact with moving air to allow evaporation to occur. A typical design, as shown in a 1945 patent, includes a water reservoir, a pump to circulate water over the excelsior pads and a centrifugal fan to draw air through the pads and into the house. This design and this material remain dominant in evaporative coolers in the American Southwest, where they are also used to increase humidity. In the United States, the use of the term swamp cooler may be due to the odor of algae produced by early units.
Externally mounted evaporative cooling devices were used in some automobiles to cool interior air—often as aftermarket accessories—until modern vapor-compression air conditioning became widely available.
Passive evaporative cooling techniques in buildings have been a feature of desert architecture for centuries, but Western acceptance, study, innovation, and commercial application are all relatively recent. In 1974, William H. Goettl noticed how evaporative cooling technology works in arid climates, speculated that a combination unit could be more effective, and invented the "High Efficiency Astro Air Piggyback System", a combination refrigeration and evaporative cooling air conditioner. In 1986, University of Arizona researchers built a passive evaporative cooling tower, and performance data from this experimental facility in Tucson, Arizona became the foundation of evaporative cooling tower design guidelines.
Physical principles
Evaporative coolers lower the temperature of air using the principle of evaporative cooling, unlike typical air conditioning systems which use vapor-compression refrigeration or absorption refrigeration. Evaporative cooling is the conversion of liquid water into vapor using the thermal energy in the air, resulting in a lower air temperature. The energy needed to evaporate the water is taken from the air in the form of sensible heat, which affects the temperature of the air, and converted into latent heat, the energy present in the water vapor component of the air, whilst the air remains at a constant enthalpy value. This conversion of sensible heat to latent heat is known as an isenthalpic process because it occurs at a constant enthalpy value. Evaporative cooling therefore causes a drop in the temperature of air proportional to the sensible heat drop and an increase in humidity proportional to the latent heat gain. Evaporative cooling can be visualized using a psychrometric chart by finding the initial air condition and moving along a line of constant enthalpy toward a state of higher humidity.A simple example of natural evaporative cooling is perspiration, or sweat, secreted by the body, evaporation of which cools the body. The amount of heat transfer depends on the evaporation rate, however for each kilogram of water vaporized 2,257 kJ of energy are transferred. The evaporation rate depends on the temperature and humidity of the air, which is why sweat accumulates more on humid days, as it does not evaporate fast enough.
Vapor-compression refrigeration uses evaporative cooling, but the evaporated vapor is within a sealed system, and is then compressed ready to evaporate again, using energy to do so. A simple
evaporative cooler's water is evaporated into the environment, and not recovered. In an interior space cooling unit, the evaporated water is introduced into the space along with the now-cooled air; in an evaporative tower the evaporated water is carried off in the airflow exhaust.
Other types of phase-change cooling
A closely related process, sublimation cooling, differs from evaporative cooling in that a phase transition from solid to vapor, rather than liquid to vapor, occurs.Sublimation cooling has been observed to operate on a planetary scale on the planetoid Pluto, where it has been called an anti-greenhouse effect.
Another application of a phase change to cooling is the "self-refrigerating" beverage can. A separate compartment inside the can contains a desiccant and a liquid. Just before drinking, a tab is pulled so that the desiccant comes into contact with the liquid and dissolves. As it does so, it absorbs an amount of heat energy called the latent heat of fusion. Evaporative cooling works with the phase change of liquid into vapor and the latent heat of vaporization, but the self-cooling can uses a change from solid to liquid, and the latent heat of fusion, to achieve the same result.
Applications
Before the advent of modern refrigeration, evaporative cooling was used for millennia, for instance in qanats, windcatchers, and mashrabiyas. A porous earthenware vessel would cool water by evaporation through its walls; frescoes from about 2500 BCE show slaves fanning jars of water to cool rooms. Alternatively, a bowl filled with milk or butter could be placed in another bowl filled with water, all being covered with a wet cloth resting in the water, to keep the milk or butter as fresh as possible.Evaporative cooling is a common form of cooling buildings for thermal comfort since it is relatively cheap and requires less energy than other forms of cooling.
The figure showing the Salt Lake City weather data represents the typical summer climate. The colored lines illustrate the potential of direct and indirect evaporative cooling strategies to expand the comfort range in summer time. It is mainly explained by the combination of a higher air speed on one hand and elevated indoor humidity when the region permits the direct evaporative cooling strategy on the other hand. Evaporative cooling strategies that involve the humidification of the air should be implemented in dry condition where the increase in moisture content stays below recommendations for occupant's comfort and indoor air quality. Passive cooling towers lack the control that traditional HVAC systems offer to occupants. However, the additional air movement provided into the space can improve occupant comfort.
Evaporative cooling is most effective when the relative humidity is on the low side, limiting its popularity to dry climates. Evaporative cooling raises the internal humidity level significantly, which desert inhabitants may appreciate as the moist air re-hydrates dry skin and sinuses. Therefore, assessing typical climate data is an essential procedure to determine the potential of evaporative cooling strategies for a building. The three most important climate considerations are dry-bulb temperature, wet-bulb temperature, and wet-bulb depression during a typical summer day. It is important to determine if the wet-bulb depression can provide sufficient cooling during the summer day. By subtracting the wet-bulb depression from the outside dry-bulb temperature, one can estimate the approximate air temperature leaving the evaporative cooler. It is important to consider that the ability for the exterior dry-bulb temperature to reach the wet-bulb temperature depends on the saturation efficiency. A general recommendation for applying direct evaporative cooling is to implement it in places where the wet-bulb temperature of the outdoor air does not exceed. However, in the example of Salt Lake City, the upper limit for the direct evaporative cooling on psychrometric chart is. Despite the lower temperature, evaporative cooling is suitable for similar climates to Salt Lake City.
Evaporative cooling is especially well suited for climates where the air is hot and humidity is low. In the United States, the western and mountain states are good locations, with evaporative coolers prevalent in cities like Albuquerque, Denver, El Paso, Fresno, Salt Lake City, and Tucson. Evaporative air conditioning is also popular and well-suited to the southern part of Australia. In dry, arid climates, the installation and operating cost of an evaporative cooler can be much lower than that of refrigerative air conditioning, often by 80% or so. However, evaporative cooling and vapor-compression air conditioning are sometimes used in combination to yield optimal cooling results. Some evaporative coolers may also serve as humidifiers in the heating season. In regions that are mostly arid, short periods of high humidity may prevent evaporative cooling from being an effective cooling strategy. An example of this event is the monsoon season in New Mexico and central and southern Arizona in July and August.
In locations with moderate humidity there are many cost-effective uses for evaporative cooling, in addition to their widespread use in dry climates. For example, industrial plants, commercial kitchens, laundries, dry cleaners, greenhouses, spot cooling and confinement farming often employ evaporative cooling. In highly humid climates, evaporative cooling may have little thermal comfort benefit beyond the increased ventilation and air movement it provides.