Voltage regulator

A voltage regulator is a system designed to automatically maintain a constant voltage. It may use a simple feed-forward design or may include negative feedback. It may use an electromechanical mechanism or electronic components. Depending on the design, it may be used to regulate one or more AC or DC voltages.
Electronic voltage regulators are found in devices such as computer power supplies where they stabilize the DC voltages used by the processor and other elements. In automobile alternators and central power station generator plants, voltage regulators control the output of the plant. In an electric power distribution system, voltage regulators may be installed at a substation or along distribution lines so that all customers receive steady voltage independent of how much power is drawn from the line.

Electronic voltage regulators

A simple voltage/current regulator can be made from a resistor in series with a diode. Due to the logarithmic shape of diode V-I curves, the voltage across the diode changes only slightly due to changes in current drawn or changes in the input. When precise voltage control and efficiency are not important, this design may be fine. Since the forward voltage of a diode is small, this kind of voltage regulator is only suitable for
low-voltage regulated output. When higher voltage output is needed, a zener diode or series of zener diodes may be employed. Zener diode regulators make use of the zener diode's fixed reverse voltage, which can be quite large.
Feedback voltage regulators operate by comparing the actual output voltage to some fixed reference voltage. Any difference is amplified and used to control the regulation element in such a way as to reduce the voltage error. This forms a negative feedback control loop; increasing the open-loop gain tends to increase regulation accuracy but reduce stability. There will also be a trade-off between stability and the speed of the response to changes. If the output voltage is too low, the regulation element is commanded, up to a point, to produce a higher output voltage–by dropping less of the input voltage, or to draw input current for longer periods ; if the output voltage is too high, the regulation element will normally be commanded to produce a lower voltage. However, many regulators have over-current protection, so that they will entirely stop sourcing current if the output current is too high, and some regulators may also shut down if the input voltage is outside a given range.

Electromechanical regulators

In electromechanical regulators, voltage regulation is easily accomplished by coiling the sensing wire to make an electromagnet. The magnetic field produced by the current attracts a moving ferrous core held back under spring tension or gravitational pull. As voltage increases, so does the current, strengthening the magnetic field produced by the coil and pulling the core towards the field. The magnet is physically connected to a mechanical power switch, which opens as the magnet moves into the field. As voltage decreases, so does the current, releasing spring tension or the weight of the core and causing it to retract. This closes the switch and allows the power to flow once more.
If the mechanical regulator design is sensitive to small voltage fluctuations, the motion of the solenoid core can be used to move a selector switch across a range of resistances or transformer windings to gradually step the output voltage up or down, or to rotate the position of a moving-coil AC regulator.
Early automobile generators and alternators had a mechanical voltage regulator using one, two, or three relays and various resistors to stabilize the generator's output at slightly more than 6.7 or 13.4 V to maintain the battery as independently of the engine's rpm or the varying load on the vehicle's electrical system as possible. The relay modulated the width of a current pulse to regulate the voltage output of the generator by controlling the average field current in the rotating machine which determines strength of the magnetic field produced which determines the unloaded output voltage per rpm. Capacitors are not used to smooth the pulsed voltage as described earlier. The large inductance of the field coil stores the energy delivered to the magnetic field in an iron core so the pulsed field current does not result in as strongly pulsed a field. Both types of rotating machine produce a rotating magnetic field that induces an alternating current in the coils in the stator. A generator uses a mechanical commutator, graphite brushes running on copper segments, to convert the AC produced into DC by switching the external connections at the shaft angle when the voltage would reverse. An alternator accomplishes the same goal using rectifiers that do not wear down and require replacement.
Modern designs now use solid state technology to perform the same function that the relays perform in electromechanical regulators.
Electromechanical regulators are used for mains voltage stabilisation—see AC voltage stabilizers below.

Automatic voltage regulator

Generators, as used in power stations, ship electrical power production, or standby power systems, will have automatic voltage regulators to stabilize their voltages as the load on the generators changes. The first AVRs for generators were electromechanical systems, but a modern AVR uses solid-state devices. An AVR is a feedback control system that measures the output voltage of the generator, compares that output to a set point, and generates an error signal that is used to adjust the excitation of the generator. As the excitation current in the field winding of the generator increases, its terminal voltage will increase. The AVR will control current by using power electronic devices; generally a small part of the generator's output is used to provide current for the field winding. Where a generator is connected in parallel with other sources such as an electrical transmission grid, changing the excitation has more of an effect on the reactive power produced by the generator than on its terminal voltage, which is mostly set by the connected power system. Where multiple generators are connected in parallel, the AVR system will have circuits to ensure all generators operate at the same power factor. AVRs on grid-connected power station generators may have additional control features to help stabilize the electrical grid against upsets due to sudden load loss or faults.

AC voltage stabilizers

Coil-rotation AC voltage regulator

This is an older type of regulator used in the 1920s that uses the principle of a fixed-position field coil and a second field coil that can be rotated on an axis in parallel with the fixed coil, similar to a variocoupler.
When the movable coil is positioned perpendicular to the fixed coil, the magnetic forces acting on the movable coil balance each other out and voltage output is unchanged. Rotating the coil in one direction or the other away from the center position will increase or decrease voltage in the secondary movable coil.
This type of regulator can be automated via a servo control mechanism to advance the movable coil position in order to provide voltage increase or decrease. A braking mechanism or high-ratio gearing is used to hold the rotating coil in place against the powerful magnetic forces acting on the moving coil.

Electromechanical

Electromechanical regulators called voltage stabilizers or tap-changers, have also been used to regulate the voltage on AC power distribution lines. These regulators operate by using a servomechanism to select the appropriate tap on an autotransformer with multiple taps, or by moving the wiper on a continuously variable auto transfomer. If the output voltage is not in the acceptable range, the servomechanism switches the tap, changing the turns ratio of the transformer, to move the secondary voltage into the acceptable region. The controls provide a dead band wherein the controller will not act, preventing the controller from constantly adjusting the voltage as it varies by an acceptably small amount.

Constant-voltage transformer

The ferroresonant transformer, ferroresonant regulator or constant-voltage transformer is a type of saturating transformer used as a voltage regulator. These transformers use a tank circuit composed of a high-voltage resonant winding and a capacitor to produce a nearly constant average output voltage with a varying input current or varying load. The circuit has a primary on one side of a magnet shunt and the tuned circuit coil and secondary on the other side. The regulation is due to magnetic saturation in the section around the secondary.
The ferroresonant approach is attractive due to its lack of active components, relying on the square loop saturation characteristics of the tank circuit to absorb variations in average input voltage. Saturating transformers provide a simple rugged method to stabilize an AC power supply.
Older designs of ferroresonant transformers had an output with high harmonic content, leading to a distorted output waveform. Modern devices are used to construct a perfect sine wave. The ferroresonant action is a flux limiter rather than a voltage regulator, but with a fixed supply frequency it can maintain an almost constant average output voltage even as the input voltage varies widely.
The ferroresonant transformers, which are also known as constant-voltage transformers or "ferros", are also good surge suppressors, as they provide high isolation and inherent short-circuit protection.
A ferroresonant transformer can operate with an input voltage range ±40% or more of the nominal voltage.
Output power factor remains in the range of 0.96 or higher from half to full load.
Because it regenerates an output voltage waveform, output distortion, which is typically less than 4%, is independent of any input voltage distortion, including notching.
Efficiency at full load is typically in the range of 89% to 93%. However, at low loads, efficiency can drop below 60%. The current-limiting capability also becomes a handicap when a CVT is used in an application with moderate to high inrush current, like motors, transformers or magnets. In this case, the CVT has to be sized to accommodate the peak current, thus forcing it to run at low loads and poor efficiency.
Minimum maintenance is required, as transformers and capacitors can be very reliable. Some units have included redundant capacitors to allow several capacitors to fail between inspections without any noticeable effect on the device's performance.
Output voltage varies about 1.2% for every 1% change in supply frequency. For example, a 2 Hz change in generator frequency, which is very large, results in an output voltage change of only 4%, which has little effect for most loads.
It accepts 100% single-phase switch-mode power-supply loading without any requirement for derating, including all neutral components.
Input current distortion remains less than 8% THD even when supplying nonlinear loads with more than 100% current THD.
Drawbacks of CVTs are their larger size, audible humming sound, and the high heat generation caused by saturation.