Sago Mine disaster


The Sago Mine disaster was a coal mine explosion on January 2, 2006, at the Sago Mine in Sago, West Virginia, United States, near the Upshur County seat of Buckhannon. The blast and collapse trapped 13 miners for nearly two days; only one survived. It was the worst mining disaster in the United States since the Jim Walter Resources Mine disaster in Alabama on September 23, 2001, and the worst disaster in West Virginia since the 1968 Farmington Mine disaster. It was exceeded four years later by the Upper Big Branch Mine disaster, also a coal mine explosion in West Virginia, which killed 29 miners in April 2010.
The disaster received extensive news coverage worldwide. After mining officials released incorrect information, many media outlets initially reported, erroneously, that 12 of the miners survived.

Background

Mine ownership

Anker West Virginia Mining was listed as the permittee for the Sago Mine. Testifying before U.S. Mine Safety and Health Administration on March 23, 2006, Vice President Sam Kitts described the corporate structure as follows, "Sago is part of Wolf Run Mining Company, which is a subsidiary of Hunter Ridge Mining Company. Hunter Ridge is a subsidiary of ICG, Inc." ICG was formed in May 2004 by investor Wilbur Ross, who led a group that bought many of Horizon Natural Resources' assets in a bankruptcy auction. The company produces coal from 12 mining complexes in Northern and Central Appalachia and from one complex in the Illinois Basin.
Ross, originally operating as Newcoal LLC with four other investors, expressed interest in buying Horizon's nonunion properties, but not its six union operations. According to the Associated Press, Horizon was then allowed to sever its union contracts, including pension benefits, by bankruptcy court. In March 2005, ICG agreed to buy Anker Coal Group, Inc.

Prior inspection history

In 2005, the mine was cited by MSHA 208 times for violating regulations, up from 68 in 2004. Of those, 96 were considered S&S.
The Charleston Gazette said "Sago mine has a history of roof falls". MSHA found 52 violations from April to June, of which 31 were "serious and substantial". From early July to late September, MSHA found 70 violations, 42 of which were S&S. MSHA inspections from early October to late December resulted in 46 citations and three orders, 18 of which were S&S. Violations include failure to follow the approved roof control and mine ventilation plans and problems concerning emergency escapeways and required pre-shift safety examinations. The Gazette article explained that "S&S" violations are those that MSHA believes are likely to cause an accident that would seriously injure a miner.
Originally, MSHA reported on its website that none of the violations were considered "immediate risk of injury" and that all but three violations, related to shoring up the roof, were corrected by the time of the accident. But the current posting says, "Of the 208 citations, orders and safeguards issued in 2005, several involved significant violations that were the result of high negligence and MSHA ordered that mining cease in the affected area until the unsafe condition was addressed."
"Mining operations at the Sago Mine more than doubled between 2004 and 2005, and the injury rate was significantly above the national average. This prompted MSHA to dramatically increase—by 84%—its on-site inspection and enforcement presence. As a result, MSHA also took significantly more enforcement actions—208 in total—against Sago Mine in 2005, requiring the operator to quickly correct health and safety violations in accordance with federal Mine Act standards." Davitt McAteer, Assistant Secretary for Mine Safety during the Clinton administration, told the Gazette, "The numbers don't sound good.... sufficiently high that it should tip off management that there is something amiss here. For a small operation, that is a significant number of violations." McAteer said the roof fall frequency "suggests that the roof is bad and that the support system is not meeting the needs of the roof."
On January 3, 2006, Bruce Watzman of the National Mining Association, interviewed by Tom Foreman for Anderson Cooper 360, was asked whether any of the violations "leaps out at you as endangering miners' lives?" Watzman explained that they could be "paperwork errors reporting errors. A lot of violations, but many of which were not significant to really impact miner safety." By contrast, a report in Christian Science Monitor on January 6, 2006, quotes McAteer as saying "Sago raises red flags for mine oversight ... If you have a widespread practice of S&S violations over an extended period of time like we have here, it suggests that you've got much more serious problems than just paperwork violations". Relying on MSHA records, Ellen Smith, the editor of Mine Safety and Health News, comments on her publication's website in an article, Sago Mine Facts that "Sago's accident rate was 17.04 for 2005, with 16 miners and contractors injured on the job. Sago's accident rate was 15.90 in 2004 when the national average was 5.66. Compare this accident rate to another small mine in West Virginia, Kingston Mining No. 1 Mine, which had an accident rate of 1.21 in 2005."

Explosion

The explosion occurred at approximately 6:30 a.m. ET at the beginning of the first shift after the mine reopened after the New Year's holiday weekend. An examination conducted at 5:50 am by a mine fire boss had cleared the mine for use. Two carts of miners were making their way into the mine to begin work.

Early theories of cause

Early reports noted that there was a thunderstorm in the area at the time and suggested a lightning strike near the mine entrance may have ignited methane, but no one reported seeing such a strike. Sensors from the U.S. National Lightning Detection Network indicated there were at least two cloud-to-ground lightning strikes near the mine. Another early theory was that lightning struck a methane well that had previously been drilled from the surface to an area behind the seals. Methane wells are used to extract methane from coal seams and sometimes form sealed areas when methane levels are high.
Storm systems are accompanied by low atmospheric pressure, which causes more methane to escape from coal seams and sealed areas. In winter the air is drier and less dense and creates a drier mine environment. Such conditions have been known to contribute to past mine fires and explosions. Other factors affecting methane liberation include whether the mine ventilation system is exhausting or blowing, and the operating pressures of the fans.
Fourteen men on the second cart escaped the initial explosion. The 12 trapped miners were on the first cart, which apparently passed the point where the explosion occurred. The foreman on the second cart, whose brother was among those trapped, the mine superintendent and three others entered the mine to rescue the trapped miners. They reached into the mine before air quality detectors indicated there was too much carbon monoxide to proceed. In addition, repairs they had made to ventilation controls raised fears that increased fresh air to the interior of the mine may cause a second explosion.

Victims

Of the thirteen miners, Randal L. McCloy Jr., 26, was the only survivor from those trapped at the Sago mine. He was removed from the site at approximately 1:30 a.m. on January 4, and transported to St. Joseph's Hospital in Buckhannon, West Virginia. After being stabilized there, McCloy was transported by ambulance later that morning to a level 1 trauma center at West Virginia University's Ruby Memorial Hospital, away in Morgantown. He was found to be suffering from carbon monoxide poisoning, a collapsed lung, brain hemorrhaging, edema, muscle injury, faulty liver and heart function.
On the evening of January 5, McCloy was transferred to Allegheny General Hospital in Pittsburgh to receive infusions of oxygen in a hyperbaric chamber to counteract the effects of carbon monoxide. On January 7, he returned to Ruby Memorial Hospital where he remained in a coma. On January 18, doctors reported McCloy was showing signs of gradual awakening. On January 25, doctors reported McCloy was emerging from the coma, but was still unable to talk.
On January 26, 2006, West Virginia Hospitals announced that McCloy had been transferred from Ruby Memorial to its HealthSouth Mountainview Regional Rehabilitation Hospital in Morgantown, and was under the care of a rehabilitation specialist. He was responsive, could eat, but was still unable to talk. McCloy recovered almost fully after months of physical therapy, but he stated he still suffered from some vision and hearing impairment as well as weakness on the right side of his body.
Private funerals for the 12 deceased miners were held on January 8 to 10, 2006. A public memorial service was held on January 15 for them at West Virginia Wesleyan College in Buckhannon. More than 2,000 attended the service, which was televised live on CNN. Among the speakers were West Virginia Governor Joe Manchin, and author and West Virginia native Homer Hickam. Both of West Virginia's U.S. senators, Robert Byrd and Jay Rockefeller, and U.S. Representative Shelley Capito also attended, but did not speak.

Rescue

It was reported that the early hours after the blast were chaotic and the mining company did not call a specialized mine rescue crew until 8:04 a.m. – more than 90 minutes after the blast. The company notified MSHA at 8:30. The company said it started its calls at 7:40. MSHA records two calls at 8:10 to personnel who were out of town due to the holiday. MSHA personnel arrived on site at approximately 10:30 am. The first rescue crew arrived ten minutes later.
High levels of CO and methane gas in the mine atmosphere made it necessary for rescuers to wait 12 hours after the explosion to begin to reach the miners. Tests taken through holes drilled from the surface showed that the air near where the miners were last known to be stationed contained 1,300 parts per million of CO. More than 200 parts per million is considered unsafe. However, each miner had a self-contained self-rescuer device that provided one hour of breathable air. Emergency supplies were stored in 55-gallon drums within the mine.
Even after the gases abated, rescue teams had to proceed with caution, continually testing for hazards such as water seeps, explosive gas concentrations, and unsafe roof conditions. This limited their rate of progress to an hour. They checked in every, and then disconnected their telephones until the next checkpoint in order to avoid the possibility of a spark creating another explosion. MSHA had deployed a 1,300 lb. robot into the mine as well, but pulled it out after it became mired from the mine entrance.
After more than nine hours of searching, rescue teams pulled out of the mine at about 3:40 a.m. Tuesday, January 3. Through an agency spokeswoman, Bob Friend of MSHA said the teams were withdrawn when they discovered that the mine's atmospheric monitoring system was still running. Due to the air quality in the mine, power to the system could have caused another explosion, according to safety experts. A borehole being drilled to check the mine's air quality was nearing the mine roof. "The bit and steel being used was not equipped to use water, which meant the bit was hot and could ignite an explosive mixture of methane," Friend told a reporter from the West Virginia Gazette. Rescue teams returned to the mine 6:22 a.m.