Roman glass
Roman glass objects have been recovered across the Roman Empire in domestic, industrial and funerary contexts. Glass was used primarily for the production of vessels, although mosaic tiles and window glass were also produced. Roman glass production developed from Hellenistic technical traditions, initially concentrating on the production of intensely coloured cast glass vessels.
However, during the 1st century AD the industry underwent rapid technical growth that saw the introduction of glass blowing and the dominance of colourless or 'aqua' glasses. Production of raw glass was undertaken in geographically separate locations to the working of glass into finished vessels, and by the end of the 1st century AD large scale manufacturing resulted in the establishment of glass as a commonly available material in the Roman world, and one which also had technically very difficult specialized types of luxury glass, which must have been very expensive, and competed with silver and gold as elite tableware.
Growth of the Roman glass industry
Despite the growth of glass working in the Hellenistic World and the growing place of glass in material culture, at the beginning of the 1st century AD there was still no Latin word for it in the Roman world. However, glass was being produced in Roman contexts using primarily Hellenistic techniques and styles by the late Republican period. The majority of manufacturing techniques were time-consuming, and the initial product was a thick-walled vessel which required considerable finishing. This, combined with the cost of importing natron for the production of raw glass, contributed to the limited use of glass and its position as an expensive and high-status material.The glass industry was therefore a relatively minor craft during the Republican period; although, during the early decades of the 1st century AD the quantity and diversity of glass vessels available increased dramatically. This was a direct result of the massive growth of the Roman influence at the end of the Republican period, the Pax Romana that followed the decades of civil war, and the stabilisation of the state that occurred under Augustus' rule. Still, Roman glasswares were already making their way from Western Asia to the Kushan Empire in Afghanistan and India and as far as the Han Empire of China. The first Roman glass found in China came from an early 1st-century BC tomb at Guangzhou, ostensibly via the South China Sea.
In addition to this a major new technique in glass production had been introduced during the 1st century AD. Glassblowing allowed glass workers to produce vessels with considerably thinner walls, decreasing the amount of glass needed for each vessel. Glass blowing was also considerably quicker than other techniques, and vessels required considerably less finishing, representing a further saving in time, raw material and equipment. Although earlier techniques dominated during the early Augustan and Julio-Claudian periods, by the middle to late 1st century AD earlier techniques had been largely abandoned in favour of blowing.
As a result of these factors, the cost of production was reduced and glass became available for a wider section of society in a growing variety of forms. By the mid-1st century AD this meant that glass vessels had moved from a valuable, high-status commodity, to a material commonly available: "a drinking cup could be bought for a copper coin". This growth also saw the production of the first glass tesserae for mosaics, and the first window glass, as furnace technology improved allowing molten glass to be produced for the first time. At the same time, the expansion of the empire also brought an influx of people and an expansion of cultural influences that resulted in the adoption of eastern decorative styles. The changes that took place in the Roman glass industry during this period can therefore be seen as a result of three primary influences: historical events, technical innovation and contemporary fashions. They are also linked to the fashions and technologies developed in the ceramic trade, from which a number of forms and techniques were drawn.
File:Green glass Roman cup unearthed at Eastern Han tomb, Guixian, China.jpg|thumb|Green Roman glass cup unearthed from an Eastern Han Dynasty tomb, Guangxi, China
Glass making reached its peak at the beginning of the 2nd century AD, with glass objects in domestic contexts of every kind. The primary production techniques of blowing, and to a lesser extent casting, remained in use for the rest of the Roman period, with changes in vessel types but little change in technology. From the 2nd century onwards styles became increasingly regionalised, and evidence indicates that bottles and closed vessels such as unguentaria moved as a by-product of the trade in their contents, and many appear to have matched the Roman scale of liquid measurement. The use of coloured glass as a decorative addition to pale and colourless glasses also increased, and metal vessels continued to influence the shape of glass vessels. After the conversion of Constantine, glass works began to move more quickly from depicting Pagan religious imagery towards Christian religious imagery. The movement of the capital to Constantinople rejuvenated the Eastern glass industry, and the presence of the Roman military in the western provinces did much to prevent any downturn there. By the mid-4th century mould-blowing was in use only sporadically.
Production
Composition
Roman glass production relied on the application of heat to fuse two primary ingredients: silica and soda. Technical studies of archaeological glasses divide the ingredients of glass as formers, fluxes, stabilisers, as well as possible opacifiers or colourants.- Former: The major component of the glass is silica, which during the Roman period was sand, which contains some alumina and up to 8% lime. Alumina contents vary, peaking around 3% in glasses from the western Empire, and remaining notably lower in glasses from the Middle East.
- Flux: This ingredient was used to lower the melting point of the silica to form glass. Analysis of Roman glass has shown that soda was used exclusively in glass production. During this period, the primary source of soda was natron, a naturally occurring salt found in dry lake beds. The main source of natron during the Roman period was Wadi El Natrun, Egypt, although there may have been a source in Italy.
- Stabiliser: Glasses formed of silica and soda are naturally soluble, and require the addition of a stabiliser such as lime or magnesia. Lime was the primary stabiliser in use during the Roman period, entering the glass through calcareous particles in the beach sand, rather than as a separate component.
Glass making
Archaeological evidence for glass making during the Roman period is scarce, but by drawing comparisons with the later Islamic and Byzantine periods, it is clear that glass making was a significant industry. By the end of the Roman period glass was being produced in large quantities contained in tanks situated inside highly specialised furnaces, as the 8-tonne glass slab recovered from Bet She'arim illustrates. These workshops could produce many tonnes of raw glass in a single furnace firing, and although this firing might have taken weeks, a single primary workshop could potentially supply multiple secondary glass working sites. It is therefore thought that raw glass production was centred around a relatively small number of workshops, where glass was produced on a large scale and then broken into chunks.There is only limited evidence for local glass making, and only in context of window glass. The development of this large-scale industry is not fully understood, but Pliny's Natural History, in addition to evidence for the first use of molten glass in the mid-1st century AD, indicates that furnace technologies experienced marked development during the early-to-mid-1st century AD, in tandem with the expansion of glass production.
The siting of glass-making workshops was governed by three primary factors: the availability of fuel which was needed in large quantities, sources of sand which represented the major constituent of the glass, and natron to act as a flux. Roman glass relied on natron from Wadi El Natrun, and as a result it is thought that glass-making workshops during the Roman period may have been confined to near-coastal regions of the eastern Mediterranean. This facilitated the trade in the raw colourless or naturally coloured glass which they produced, which reached glass-working sites across the Roman empire.
The scarcity of archaeological evidence for Roman glass-making facilities has resulted in the use of chemical compositions as evidence for production models, as the division of production indicates that any variation is related to differences in raw glass making. However, the Roman reliance on natron from Wadi El Natrun as a flux, has resulted in a largely homogenous composition in the majority of Roman glasses. Despite the publication of major analyses, comparisons of chemical analyses produced by different analytical methods have only recently been attempted, and although there is some variation in Roman glass compositions, meaningful compositional groups have been difficult to establish for this period.
Recycling
The Roman writers Statius and Martial both indicate that recycling broken glass was an important part of the glass industry, and this seems to be supported by the fact that only rarely are glass fragments of any size recovered from domestic sites of this period. In the western empire there is evidence that recycling of broken glass was frequent and extensive, and that quantities of broken glassware were concentrated at local sites prior to melting back into raw glass. In the eastern empire, there is evidence of recycled Roman glass being used to glaze Parthian pottery. Compositionally, repeated recycling is visible via elevated levels of those metals used as colourants.Melting does not appear to have taken place in crucibles; rather, cooking pots appear to have been used for small scale operations. For larger work, large tanks or tank-like ceramic containers were utilised. In the largest cases, large furnaces were built to surround these tanks.