Flashlight


A flashlight or electric torch, usually shortened to torch, is a portable hand-held electric lamp. Formerly, the light source typically was a miniature incandescent light bulb, but these have been displaced by light-emitting diodes since the early 2000s. A typical flashlight consists of the light source mounted in a reflector, a transparent cover to protect the light source and reflector, a battery, and a switch, all enclosed in a case.
The invention of the dry cell and miniature incandescent electric lamps made the first battery-powered flashlights possible around 1899. Today, flashlights use mostly light-emitting diodes and run on disposable or rechargeable batteries. Some are powered by the user turning a crank, shaking the lamp, or squeezing it. Some have solar panels to recharge the battery. Flashlights are used as a light source outdoors, in places without permanently installed lighting, during power outages, or when a portable light source is needed.
In addition to the general-purpose, hand-held flashlight, many forms have been adapted for special uses. Head- or helmet-mounted flashlights designed for miners and campers leave both hands free. Some flashlights can be used under water or in flammable atmospheres.

Etymology

Early flashlights ran on zinc–carbon batteries, which could not provide a steady electric current and required periodic "rest" to continue functioning. Because these early flashlights also used energy-inefficient carbon-filament bulbs, "resting" occurred at short intervals. Consequently, they could be used only in brief flashes, hence the common North American name "flashlight".

History

The first dry cell battery was invented in 1887. Unlike previous batteries, it used a paste electrolyte instead of a liquid. This was the first battery suitable for portable electrical devices, as it did not spill or break easily and worked in any orientation. The first mass-produced dry cell batteries came in 1896, and the invention of portable electric lights soon followed. Portable hand-held electric lights offered advantages in convenience and safety over torches, candles and lanterns. The electric lamp was odorless, smokeless, and emitted less heat than combustion-powered lighting. It could be instantly turned on and off, and avoided fire risk.
On January 10, 1899, British inventor David Misell obtained U.S. Patent No. 617,592, assigned to American Electrical Novelty and Manufacturing Company. This "electric device" designed by Misell was powered by "D" batteries laid front to back in a paper tube with the light bulb and a rough brass reflector at the end. The company donated some of these devices to the New York City police, who responded favorably to them.
Carbon-filament bulbs and fairly crude dry cells made early flashlights an expensive novelty, with low sales and low manufacturer interest. Development of the tungsten-filament lamp in 1904, with three times the efficacy of carbon filament types, along with improved batteries in varying sizes made flashlights more useful and popular. The advantage of instant control, and the absence of flame, meant that hand-held electric lights began to replace combustion-based lamps such as the hurricane lantern.
By 1907, several types of flashlights were available: the tubular hand-held variety, a lantern style that could be set down for extended use, pocket-size penlights for close work, and large reflector searchlight-type lamps for lighting distant objects. In 1922 there were an estimated 10 million flashlight users in the United States, with annual sales of renewal batteries and flashlights at $20 million, comparable to sales of many line-operated electrical appliances. Flashlights became very popular in China; by the end of the 1930s, 60 companies made flashlights, some selling for as little as one-third the cost of equivalent imported models. Miniature lamps developed for flashlight and automotive uses became an important sector of the incandescent lamp manufacturing business.
LED flashlights were introduced in the early 2000s. Maglite made their first LED flashlight in 2006.

Incandescent

Incandescent flashlights use incandescent light bulbs, which consists of a glass bulb and a tungsten filament. The bulbs are under vacuum or filled with argon, krypton, or xenon. Some high-power incandescent flashlights use a halogen lamp where the bulb contains a halogen gas such as iodine or bromine to improve the life and efficacy of the bulb. In all but disposable or novelty flashlights, the bulb is user-replaceable; the bulb life may be only a few hours.
The light output of an incandescent lamp in a flashlight varies widely depending on the type of lamp. A miniature keychain lamp produces one or two lumens. A two-D-cell flashlight using a common prefocus-style miniature lamp produces on the order of 15 to 20 lumens of light and a beam of about 200 candlepower. One popular make of rechargeable focusing flashlight uses a halogen lamp and produces 218 lumens. By comparison, a 60-watt household incandescent lamp will produce about 900 lumens. The luminous efficacy or lumens produced per watt of input of flashlight bulbs varies over the approximate range of 8 to 22 lumens/watt, depending on the size of the bulb and the fill gas, with halogen-filled 12-volt lamps having the highest efficiency.

LED

Powerful white-light-emitting diodes have mostly replaced incandescent bulbs in practical flashlights. LEDs existed for decades, mainly as low-power indicator lights. In 1999, Lumileds Corporation of San Jose, California, introduced the Luxeon LED, a high-power white-light emitter. This made possible LED flashlights with lower power consumption and running time better than incandescent flashlights with similar light output. The first Luxeon LED flashlight was the Arc LS, designed in 2001. White LEDs in 5 mm diameter packages produce only a few lumens each; many units may be grouped together to provide additional light. Higher-power LEDs, drawing more than 100 milliamperes each, simplify the optical design problem of producing a powerful and tightly controlled beam. A chip on board LED may be used, with multiple LED devices on a heat-dissipating substrate covered by a common layer of phosphor to generate white light.
LEDs can be significantly more efficient than incandescent lamps, with white LEDs producing on the order of 100 lumens for every watt, compared to 8-10 lumens per watt of small incandescent bulbs. An LED flashlight has a longer battery life than an incandescent flashlight with comparable output. LEDs are also less fragile than glass lamps. LED lamps have different spectra of light compared to incandescent sources, and are made in several ranges of color temperature and color rendering index. Since the LED has a long life compared to the usual life of a flashlight, very often it is permanently installed. Flashlights made for an incandescent lamp can often be upgraded to a more efficient LED lamp.
LEDs generally must have some kind of control to limit current through the diode. Flashlights using one or two disposable 1.5-volt cells require a boost converter to provide the higher voltage required by a white LED, which needs around 3.4 volts to function. Flashlights using three or more dry cells may only use a resistor to limit current. Some flashlights electronically regulate the current through the LEDs to stabilize light output as the batteries discharge. LEDs maintain nearly constant color temperature regardless of input voltage or current, while the color temperature of an incandescent bulb rapidly declines as the battery discharges, becoming redder and less visible. Regulated LED flashlights may also have user-selectable levels of output appropriate to a task, for example, low light for reading a map and high output for checking a road sign. This would be difficult to do with a single incandescent bulb since efficacy of the lamp drops rapidly at low output.
LED flashlights may consume 1 watt or much more from the battery, producing heat as well as light. In contrast to tungsten filaments, which must be hot to produce light, both the light output and the life of an LED decrease with temperature. Heat dissipation for the LED often dictates that small, high-power LED flashlights have aluminium or other high heat-conductivity bodies, reflectors, and other parts to dissipate heat; they can become warm during use.
Light output from LED flashlights varies even more widely than for incandescent lights. "Keychain" type lamps operating on button batteries, or lights using a single 5 mm LED, may only produce a few lumens. Even a small LED flashlight operating on an AA cell, but equipped with an LED, can emit 100 lumens.
LEDs are highly efficient at producing colored light compared with incandescent lamps and filters. An LED flashlight may contain different LEDs for white and colored light, selectable by the user for different purposes. Colored LED flashlights are used for signalling, special inspection tasks, forensic examination, or to track the blood trail of wounded game animals. A flashlight may have a red LED intended to preserve dark adaptation of vision. Ultraviolet LEDs may be used for inspection lights, for example, detecting fluorescent dyes added to air conditioning systems to detect leakage, examining paper currency, or checking UV-fluorescing marks on laundry or event ticket holders. Infrared LEDs can be used for illuminators for night-vision systems. LED flashlights may be specified to be compatible with night vision devices.

HID

A less common type of flashlight uses a high-intensity discharge lamp as the light source. An HID gas discharge lamp uses a mixture of metal halide salts and noble gas as a filler. HID lamps produce more light than a traditional incandescent flashlight using the same amount of electricity, though not as much as high power LEDs. The lamp lasts longer and is more shock resistant than a regular incandescent bulb, since it lacks the relatively fragile electrical filament found in incandescent bulbs. However, they are much more expensive than incandescent, due to the ballast circuit required to start and operate the lamp. An HID lamp requires a short warm-up time before it reaches full output.