Substation


A substation is a part of an electrical generation, transmission, and distribution system. Substations transform voltage from high to low, or the reverse, or perform any of several other important functions. Between the generating station and the consumer, electric power may flow through several substations at different voltage levels. A substation may include transformers to change voltage levels between high transmission voltages and lower distribution voltages, or at the interconnection of two different transmission voltages. They are a common component of the infrastructure. There are 55,000 substations in the United States. Substations are also occasionally known in some countries as switchyards.
Substations may be owned and operated by an electrical utility, or may be owned by a large industrial or commercial customer. Generally substations are unattended, relying on SCADA for remote supervision and control.
The word substation comes from the days before the distribution system became a grid. As central generation stations became larger, smaller generating plants were converted to distribution stations, receiving their energy supply from a larger plant instead of using their own generators. The first substations were connected to only one power station, where the generators were housed, and were subsidiaries of that power station.

Construction

Substations may be designed and built by a contractor or alternately all phases of its development may be handled by the electrical utility. Most commonly, the utility does the engineering and procurement while hiring a contractor for actual construction. Major design constraints for construction of substations include land availability and cost, limitations on the construction period, transportation restrictions, and the need to get the substation running quickly. Prefabrication is a common way to reduce the construction cost. For connecting the new substation, a partial outage at another substation may be required, but the utility often tries to minimize downtime.

Types

Substations typically serve at least one of the following purposes:
  • Increasing the voltage produced by electric power generation for efficient transmission over long distances, using step-up transformers
  • Interconnection of different power grids
  • Reducing the voltage from transmission to lower-voltage distribution lines that supply individual homes or businesses
  • Converting from alternating current to direct current

    Transmission substation

A transmission substation connects two or more transmission lines. The simplest case is where all transmission lines have the same voltage. In such cases, substation contains high-voltage switches that allow lines to be connected or isolated for fault clearance or maintenance. A transmission station may have transformers to convert between two transmission voltages, voltage control/power factor correction devices such as capacitors, reactors or static VAR compensators and equipment such as phase shifting transformers to control power flow between two adjacent power systems.
Transmission substations can range from simple to complex. A small "switching station" may be little more than a bus plus some circuit breakers. The largest transmission substations can cover a large area with multiple voltage levels, many circuit breakers, and a large amount of protection and control equipment. Modern substations may be implemented using international standards such as IEC Standard 61850.

Distribution substation

A distribution substation transfers power from the transmission system to the distribution system of an area. It is uneconomical to directly connect electricity consumers to the main transmission network, unless they use large amounts of power, so the distribution station reduces voltage to a level suitable for local distribution.
The input for a distribution substation is typically at least two transmission or sub-transmission lines. Input voltage may be, for example, 115 kV, or whatever is common in the area. The output is a number of feeders. Distribution voltages are typically medium voltage, between 2.4 kV and 33 kV, depending on the size of the area served and the practices of the local utility. The feeders run along streets overhead and power the distribution transformers at or near the customer premises.
In addition to transforming voltage, distribution substations also isolate faults in either the transmission or distribution systems. Distribution substations are typically the points of voltage regulation, although on long distribution circuits, voltage regulation equipment may also be installed along the line.
The downtown areas of large cities feature complicated distribution substations, with high-voltage switching, and switching and backup systems on the low-voltage side. More typical distribution substations have a switch, one transformer, and minimal facilities on the low-voltage side.

Collector substation

In distributed generation projects such as a wind farm or photovoltaic power station, a collector substation may be required. It resembles a distribution substation although power flow is in the opposite direction, from many wind turbines or inverters up into the transmission grid. Usually for economy of construction the collector system operates around 35 kV, although some collector systems are 12 kV, and the collector substation steps up voltage to a transmission voltage for the grid. The collector substation can also provide power factor correction if it is needed, metering, and control of the wind farm. In some special cases a collector substation can also contain an HVDC converter station.
Collector substations also exist where multiple thermal or hydroelectric power plants of comparable output power are in proximity. Examples for such substations are Brauweiler in Germany and Hradec in the Czech Republic, where power is collected from nearby lignite-fired power plants. If no transformers are required for increasing the voltage to transmission level, the substation is a switching station.

Converter substations

Converter substations may be associated with HVDC converter plants, traction current, or interconnected non-synchronous networks. These stations contain power electronic devices to change the frequency of current, or else convert from alternating to direct current or the reverse. Formerly rotary converters changed frequency to interconnect two systems; nowadays such substations are rare.

Switching station

A switching station is a substation without transformers and operating only at a single voltage level. Switching stations are sometimes used as collector and distribution stations. Sometimes they are used for switching the current to back-up lines or for parallelizing circuits in case of failure. An example is the switching stations for the HVDC Inga–Shaba transmission line.
A switching station may also be known as a switchyard, and these are commonly located directly adjacent to or nearby a power station. In this case the generators from the power station supply their power into the yard onto the generator bus on one side of the yard, and the transmission lines take their power from a Feeder Bus on the other side of the yard.
An important function performed by a substation is switching, which is the connecting and disconnecting of transmission lines or other components to and from the system. Switching events may be planned or unplanned. A transmission line or other component may need to be de-energized for maintenance or for new construction, for example, adding or removing a transmission line or a transformer. To maintain reliability of supply, companies aim at keeping the system up and running while performing maintenance. All work to be performed, from routine testing to adding entirely new substations, should be done while keeping the whole system running.
Unplanned switching events are caused by a fault in a transmission line or any other component, for example:
  • a line is hit by lightning and develops an arc,
  • a tower is blown down by high wind.
The function of the switching station is to isolate the faulty portion of the system in the shortest possible time. De-energizing faulty equipment protects it from further damage, and isolating a fault helps keep the rest of the electrical grid operating with stability.

Railways

Electrified railways also use substations, often distribution substations. In some cases a conversion of the current type takes place, commonly with rectifiers for direct current trains, or rotary converters for trains using alternating current at frequencies other than that of the public grid. Sometimes they are also transmission substations or collector substations if the railway network also operates its own grid and generators to supply the other stations.

Mobile substation

A mobile substation is a substation on wheels, containing a transformer, breakers and buswork mounted on a self-contained semi-trailer, meant to be pulled by a truck. They are designed to be compact for travel on public roads, and are used for temporary backup in times of natural disaster or war. Mobile substations are usually rated much lower than permanent installations, and may be built in several units to meet road travel limitations.

Design

Substation design is aimed at minimizing cost while ensuring power availability and reliability, and enabling changes to the substation in the future.
Substations may be built outdoors, indoors, or underground or in a combination of these locations.

Location selection

Selection of the location of a substation must consider many factors. Sufficient land area is required for installation of equipment with necessary clearances for electrical safety, and for access to maintain large apparatus such as transformers. The site must have room for expansion due to load growth or planned transmission additions. Environmental effects of the substation must be considered, such as drainage, noise and road traffic effects.
The substation site must be reasonably central to the distribution area to be served. The site must be secure from intrusion by passers-by, both to protect people from injury by electric shock or arcs, and to protect the electrical system from misoperation due to vandalism.
If not owned and operated by a utility company, substations are typically occupied on a long lease such as a renewable 99-year lease, giving the utility company security of tenure.