Cotton mill
A cotton mill is a building that houses spinning or weaving machinery for the production of yarn or cloth from cotton, an important product during the Industrial Revolution in the development of the factory system.
Although some were driven by animal power, most early mills were built in rural areas at fast-flowing rivers and streams, and used water wheels for power. The development of viable steam engines by Boulton and Watt from 1781 led to the growth of larger, steam-powered mills. They were built in a concentrated way in urban mill towns, such as Manchester. Together with neighbouring Salford, it had more than 50 mills by 1802.
The mechanisation of the spinning process in the early factories was instrumental in the growth of the machine tool industry, enabling the construction of larger cotton mills. Limited companies were developed to construct mills, and together with the business of the trading floors of the cotton exchange in Manchester, a vast commercial city developed. Mills generated employment demand, drawing workers from largely rural areas and expanding urban populations. They provided incomes for girls and women. Child labour was used in the mills, and the factory system led to organised labour. Poor conditions became the subject of exposés. In England, the Factory Acts were written to regulate them.
The cotton mill, originally a Lancashire phenomenon, was copied in New England and New York, and later in the southern states of America. In the 20th century, North West England lost its supremacy to the United States. In the postwar years, Japan, other Asian countries and ultimately China became dominant in cotton manufacturing.
History
In the mid-16th century Manchester was an important manufacturing centre for wool and Leigh and south towards Manchester, used flax and raw cotton imported along the Mersey and Irwell Navigation.Key inventions
During the Industrial Revolution cotton manufacture changed from a domestic to a mechanised industry, made possible by inventions and advances in technology. The weaving process was the first to be mechanised by the invention of John Kay's flying shuttle in 1733. The manually operated spinning jenny was developed by James Hargreaves in about 1764, and speeded up the spinning process. The roller spinning principle of Paul and Bourne became the basis of Richard Arkwright's spinning frame and water frame, patented in 1769. The principles of the spinning jenny and water frame were combined by Samuel Crompton in his spinning mule of 1779, but water power was not applied to it until 1792.Many mills were built after Arkwright's patent expired in 1783 and, by 1788, there were about 210 mills in Great Britain. The development of cotton mills was linked to the development of the machinery they contained.
By 1774, 30,000 people in Manchester were employed using the domestic system in cotton manufacture. Handloom weaving lingered into the mid-19th century but cotton spinning in mills relying on water power and subsequently steam power using fuel from the Lancashire Coalfield began to develop before 1800. Many more people were employed by the mills.
Successful modern first mills
Paul-Wyatt mills
The first cotton mills were established in the 1740s to house roller spinning machinery invented by Lewis Paul and John Wyatt. The machines were the first to spin cotton mechanically "without the intervention of human fingers". They were driven by a single non-human power source which allowed the use of larger machinery and made it possible to concentrate production into organised factories. Four mills were set up to house Paul and Wyatt's machinery in the decade following its patent in 1738: the short-lived, animal-powered Upper Priory Cotton Mill in Birmingham in 1741; Marvel's Mill in Northampton operated from 1742 until 1764 and was the first to be powered by a water wheel; Pinsley Mill in Leominster probably opened in 1744 and operated until it burned down in 1754; and a second mill in Birmingham set up by Samuel Touchet in 1744, about which little is known, but which was sufficiently successful for Touchet later to seek the lease on the mill in Northampton. The Paul-Wyatt mills spun cotton for several decades but were not very profitable, becoming the ancestors of the cotton mills that followed.Arkwright-type mills
obtained a patent for his water frame spinning machinery in 1769. Although its technology was similar to that of Lewis Paul, John Wyatt, James Hargreaves and Thomas Highs, Arkwright's powers of organisation, business acumen and ambition established the cotton mill as a successful business model and revolutionary example of the factory system. Arkwright's first mill – powered by horses in Nottingham in 1768 – was similar to Paul and Wyatt's first Birmingham mill although by 1772 it had expanded to four storeys and employed 300 workers. In 1771, while the Nottingham mill was at an experimental stage, Arkwright and his partners started work on Cromford Mill in Derbyshire, which "was to prove a major turning point in the history of the factory system". It resembled the Paul-Wyatt water-powered mill at Northampton in many respects, but was built on a different scale, influenced by John Lombe's Old Silk Mill in Derby and Matthew Boulton's Soho Manufactory in Birmingham. Constructed as a five-storey masonry box; high, long and narrow, with ranges of windows along each side and large relatively unbroken internal spaces, it provided the basic architectural prototype that was followed by cotton mills and English industrial architecture through to the end of the 19th century.Arkwright recruited large, highly disciplined workforces for his mills, managed credit and supplies and cultivated mass consumer markets for his products. By 1782 his annual profits exceeded £40,000, and by 1784 he had opened 10 more mills. He licensed his technology to other entrepreneurs and in 1782 boasted that his machinery was being used by "numbers of adventurers residing in the different counties of Derby, Leicester, Nottingham, Worcester, Stafford, York, Hertford and Lancashire" and by 1788 there were 143 Arkwright-type mills nationwide. The early mills were of light construction, narrow – about wide – and low in height, with ceiling heights of only 6–8 ft. The mills were powered by water wheels and lit by daylight. Mills were made by millwrights, builders and iron founders. By the end of the 18th century there were about 900 cotton mills in Britain, of which approximately 300 were large Arkwright-type factories employing 300 to 400 workers, the rest, smaller mills using jennies or mules, were hand- or horse-driven and employed as few as 10 workers.
Early steam mills
Before 1780, only water power was available to drive large mills, but they were dependent on a constant flow of water and built in rural locations, causing problems of labour supply, transportation of materials and access to urban merchants for large mill-owners. Steam engines had been used to pump water since the invention of the atmospheric engine by Thomas Newcomen in 1712 and, starting with the engine installed at Arkwright's Haarlem Mill in Wirksworth, Derbyshire in 1780, were used to supplement the supply of water to the water wheels of cotton mills.In 1781 James Watt registered a patent for the first rotative steam engine designed to "give motion to the wheels of mills or other machines". Concerns remained over the smoothness of the power supplied by a steam engine to cotton mills, where the regularity of the yarn produced was dependent on the regularity of the power supply, and it was not until 1785 at Papplewick, in Robinson's Mill near Nottingham that a steam engine was successfully used to drive a cotton mill directly. Boulton and Watt's engines enabled mills to be built in urban contexts and transformed the economy of Manchester, whose importance had previously been as a centre of pre-industrial spinning and weaving based on the domestic system. Manchester had no cotton mills until the opening of Arkwright's Shudehill Mill in 1783 and in 1789 Peter Drinkwater opened the Piccadilly Mill – the town's first mill to be directly powered by steam – and by 1800 Manchester had 42 mills, having eclipsed all rival textile centres to become the heart of the cotton manufacturing trade.
Water continued to be used to drive rural mills but mills, driven by steam, were built in towns alongside streams or canals to provide water for the engine. Murrays' Mills alongside the Rochdale Canal, in Ancoats were powered by 40 hp Boulton and Watt beam engines. Some were built as room and power mills, which let space to entrepreneurs. The mills, often 'L' or U-shaped, were narrow and multi-storeyed. The engine house, warehousing and the office were inside the mill, although stair towers were external. Windows were square and smaller than in later mills. The walls were of unadorned rough brick. Construction was sometimes to fireproof designs. The mills are distinguished from warehouses in that warehouses had taking-in doors on each storey with an external hoist beam. Only the larger mills have survived.
Mills of this period were from 25 to 68 m long and 11.5 m to 14 m wide. They could be eight stories high and had basements and attics. Floor height varied from 3.3 to 2.75 m on the upper stories.
Boilers were of the wagon type; chimneys were square or rectangular, attached to the mill, and in some cases part of the stair column. The steam engines were typically low-pressure single-cylinder condensing beam engines. The average power in 1835 was 48 hp. Power was transmitted by a main vertical shaft with bevel gears to the horizontal shafts. The later mills had gas lighting using gas produced on site. The mules with 250–350 spindles were placed transversely to get as much light as possible.