Chainsaw
A chainsaw is a portable handheld power saw that cuts with a set of teeth attached to a rotating chain driven along a guide bar.
Modern chainsaws are typically gasoline or electric and are used in activities such as tree felling, limbing, bucking, pruning, cutting firebreaks in wildland fire suppression, harvesting of firewood, for use in chainsaw art and chainsaw mills, for cutting concrete, and cutting ice. Precursors to modern chainsaws were first used in surgery, with patents for wood chainsaws beginning in the late 19th century.
A chainsaw comprises an engine, a drive mechanism, a guide bar, a cutting chain, a tensioning mechanism, and safety features. Various safety practices and working techniques are used with chainsaws.
History
In surgery
A "flexible saw", consisting of a fine serrated link chain held between two wooden handles, was pioneered in the late 18th century by two Scottish doctors, John Aitken and James Jeffray, for symphysiotomy and excision of diseased bone, respectively. It was illustrated in the second edition of Aitken's Principles of Midwifery, or Puerperal Medicine in the context of a pelviotomy. In 1806, Jeffray published Cases of the Excision of Carious Joints, which collected a paper previously published by H. Park in 1782 and a translation of an 1803 paper by French physician P. F. Moreau, with additional observations by Park and Jeffray. In it, Jeffray reported having conceived the idea of a saw "with joints like the chain of a watch" independently very soon after Park's original 1782 publication, but that he was not able to have it produced until 1790, after which it was used in the anatomy lab and occasionally lent out to surgeons. Park and Moreau described successful excision of diseased joints, particularly the knee and elbow, and Jeffray explained that the chainsaw would allow a smaller wound and protect the adjacent muscles, nerves, and veins. While symphysiotomy had too many complications for most obstetricians, Jeffray's ideas about the excision of the ends of bones became more accepted, especially after the widespread adoption of anaesthetics. For much of the 19th century the chainsaw was a useful surgical instrument, but it was superseded in 1894 by the Gigli twisted-wire saw, which was substantially cheaper to manufacture, and gave a quicker, narrower cut, without risk of breaking and being entrapped in the bone.A precursor of the chainsaw familiar today in the timber industry was another medical instrument developed around 1830, by German precision mechanic and orthopaedist Bernhard Heine. This instrument, the osteotome, had links of a chain carrying small cutting teeth with the edges set at an angle; the chain was moved around a guiding blade by turning the handle of a sprocket wheel. As the name implies, this was used to cut bone.
For cutting wood
One of the earliest patents for a "chain sawing machine" comprising a chain of links carrying saw teeth was granted to Frederick L. Magaw of Flatlands, New York in 1883, apparently for the purpose of producing boards by stretching the chain between grooved drums. A later patent incorporating a guide frame was granted to Samuel J. Bens of San Francisco on January 17, 1905, his intent being to fell giant redwoods. The first portable chainsaw was developed and patented in 1918 by Canadian millwright James Shand. After he allowed his rights to lapse in 1930, his invention was further developed by what became the German company Festo in 1933. The company, now operating as Festool, produces portable power tools. Other important contributors to the modern chainsaw are Joseph Buford Cox and Andreas Stihl; the latter patented and developed an electric chainsaw for use on log bucking sites in 1926 and a gasoline-powered chainsaw in 1929, and founded a company to mass-produce them. In 1927, Emil Lerp, the founder of Dolmar, developed the world's first gasoline-powered chainsaw and mass-produced them.World War II interrupted the supply of German chainsaws to North America, so new manufacturers sprang up, including Industrial Engineering Ltd in 1939, the forerunner of Pioneer Saws Ltd and part of Outboard Marine Corporation, the oldest manufacturer of chainsaws in North America.
The first one-man chainsaw was introduced in 1950, though it was relatively heavy. By 1959, the average weight was around 12 kg, and it quickly gained attention.
McCulloch in North America started to produce chainsaws in 1948. The early models were heavy, two-person devices with long bars. Often, chainsaws were so heavy that they had wheels like dragsaws. Other outfits used driven lines from a wheeled power unit to drive the cutting bar.
Carburettors featuring swivel and floating diaphragms were developed after the war, enabling modern chainsaws to operate in any orientation without the risk of flooding or fuel starvation. Additionally, the use of lighter materials played a crucial role in the advancement of the modern hand-held chainsaw.
While today's logging operations use a variety of specialized machinery, hand felling with a cable skidder continues to be a viable, cost-effective way to make a living as a logger.
They are made in many sizes, from small electric saws intended for home and garden use, to large "lumberjack" saws. Members of military engineer units are trained to use chainsaws, as are firefighters to fight forest fires and to ventilate structure fires.
Three main types of chainsaw sharpeners are used: handheld file, electric chainsaw, and bar-mounted.
The first electric chainsaw was invented by Stihl in 1926. Corded chainsaws became available for sale to the public from the 1960s onwards, but these were never as successful commercially as the older gas-powered type due to limited range, dependency upon the presence of an electrical socket, plus the health and safety risk of the blade's proximity to the cable.
For most of the early 21st century petrol driven chainsaws remained the most common type, but they faced competition from cordless lithium battery powered chainsaws from the late 2010s onwards. Although most cordless chainsaws are small and suitable only for hedge trimming and tree surgery, Husqvarna and Stihl began manufacturing full size electric chainsaws for cutting logs during the early 2020s. Battery powered chainsaws should eventually see increased market share in California due to state restrictions planned to take effect in 2024 on gas powered gardening equipment.
Construction
A chainsaw consists of several parts:Engine
Chainsaw engines are traditionally either a two-stroke single-cylinder gasoline internal combustion engine or an electric motor driven by a battery or electric power cord. In a petrol chainsaw, fuel is generally supplied to the engine by a carburetor at the intake. Two-stroke engines have been preferred for chainsaws due to their higher power-to-weight ratio and simplicity.Hydraulic power may be used for chainsaws for underwater use.
To allow use in any orientation, modern gas chainsaws use a diaphragm carburetor, which draws fuel from the tank using the alternating pressure differential within the crankcase. Early engines used carburetors with gravity fed float chambers, which caused the engine to stall when tilted. The carburetor may need to be adjusted to maintain an appropriate idle speed and air-fuel ratio, such as when moving to a higher/lower altitude or as the air filter clogs. Carburetors are adjusted either by the operator or, in some saws, automatically by an electronic control unit.
To prevent vibration induced injury and reduce user fatigue, saws generally have an anti-vibration system to physically decouple the handles from the engine and bar. This is achieved by constructing the saw in two pieces, connected by springs or rubber in the same way an automobile suspension isolates the chassis from the wheels and road. In cold weather, carburetor icing can occur, so many saws have a vent between the cylinders and carburetor which may be opened to allow hot air to pass. Cold temperature can also contribute to vibration-induced injury, and some saws have a small alternator connected to resistive heating elements in the handles and/or carburetor.
Drive mechanism
Typically, a centrifugal clutch and sprocket are used. The centrifugal clutch expands with increasing speed, engaging a drum. On this drum sits either a fixed sprocket or an exchangeable one. The clutch has three jobs: When the engine runs idle the chain does not move. When the clutch is engaged and the chain stops in the wood for another reason, it protects the engine. Most importantly, it protects the operator in case of a kickback. Here, the chain brake stops the drum, and the clutch releases immediately.Guide bar
A guide bar, typically an elongated bar with a round end of wear-resistant alloy steel typically in length, is used. An edge slot guides the cutting chain. Specialized, loop-style bars, called bow bars, were also used at one time for bucking logs and clearing brush, although they are now rarely encountered due to increased hazards of operation.The lower part of the chain runs in the gauge. Here, the lubrication oil is pulled by the chain to the nose. This is basically the thickness of the drive links.
Grease is pumped through a hole at the bar nose, typically each tank filling to keep the nose sprocket well lubricated.
One or two bolts from the saw run through a guide slot. The clutch cover is put on top of the bar and it is secured through these bolts. The number of bolts is determined by the size of the saw.
Different bar types are available:
- Laminated bars consist of different layers to reduce the weight of the bar.
- Solid bars are solid steel, intended for professional use. They commonly have an exchangeable nose, since the sprocket at the bar nose wears out faster than the bar.
- Safety bars are laminated bars with a small sprocket at the nose. The small nose reduces the kickback effect. Such bars are used on consumer saws.