Avgas
Avgas is an aviation fuel used in aircraft with spark-ignited internal combustion engines. Avgas is distinguished from conventional gasoline used in motor vehicles, which is termed mogas in an aviation context. Unlike motor gasoline, which has been formulated without lead since the 1970s to allow the use of catalytic converters for pollution reduction, the most commonly used grades of avgas still contain tetraethyl lead, a toxic lead-containing additive used to aid in lubrication of the engine, increase octane rating, and prevent engine knocking. There are ongoing efforts to reduce or eliminate the use of lead in aviation gasoline.
Kerosene-based jet fuel is formulated to suit the requirements of turbine engines which have no octane requirement and operate over a much wider flight envelope than piston engines. Kerosene is also used by most diesel piston engines developed for aviation use, such as those by SMA Engines, Austro Engine, and Thielert.
Properties
The main petroleum component used in blending avgas is alkylate, which is a mixture of various isooctanes. Some refineries also use reformate. All grades of avgas that meet CAN 2–3, 25-M82 have a density of at. Density increases to at, and decreases by about 0.1% per increase in temperature.Avgas has an emission coefficient of of CO2 or about 3.07 units of weight produced per unit weight of fuel used. Avgas is less volatile, with a Reid vapor pressure range of 5.5 to 7 psi, than automotive gasoline, with a range of 8 to 14 psi. A minimum limit ensures adequate volatility for engine starting. The upper limits are related to atmospheric pressure at sea level, 14.7 psi, for motor vehicles and ambient pressure at 22,000 ft, 6.25 psi, for aircraft. The lower avgas volatility reduces the chance of vapor lock in fuel lines at altitudes up to 22,000 ft.
The particular mixtures in use today are the same as when they were first developed in the 1940s, and were used in airline and military aero engines with high levels of supercharging; notably the Rolls-Royce Merlin engine used in the Spitfire and Hurricane fighters, Mosquito fighter-bomber and Lancaster heavy bomber, as well as the liquid-cooled Allison V-1710 engine, and air-cooled radial engines from Pratt & Whitney, Wright, and other manufacturers on both sides of the Atlantic. The high octane ratings were traditionally achieved by the addition of tetraethyllead, a highly toxic substance that was phased out of automotive use in most countries in the late 20th century.
Leaded avgas is currently available in several grades with differing maximum lead concentrations. Because tetraethyllead is a toxic additive, the minimum amount needed to bring the fuel to the required octane rating is used; actual concentrations are often lower than the permissible maximum. Historically, many post-WWII developed, low-powered 4- and 6-cylinder piston aircraft engines were designed to use leaded fuels; an unleaded replacement fuel is being developed and certified for these engines. Some reciprocating-engine aircraft still require leaded fuels, but some do not, and some can burn unleaded gasoline if a special oil additive is used.
Consumption
The annual US usage of avgas was in 2008, and was approximately 0.14% of the motor gasoline consumption. From 1983 through 2008, US usage of avgas declined consistently by approximately each year. As of 2024, the annual US usage of avgas was, most of which contained lead, and 170,000 aircraft in the US used leaded avgas.In Europe, avgas remains the most common piston-engine fuel. High prices have encouraged efforts to convert to diesel engines burning jet fuel, which is more readily available, less expensive, and has advantages for aviation use.
Grades
Grades of avgas are identified by two numbers associated with itsMotor Octane Number. The first number indicates the octane rating of the fuel tested to "aviation lean" standards, which is similar to the anti-knock index or "pump rating" given to automotive gasoline in the US. The second number indicates the octane rating of the fuel tested to the "aviation rich" standard, which tries to simulate a supercharged condition with a rich mixture, elevated temperatures, and a high manifold pressure. For example, 100/130 avgas has an octane rating of 100 at the lean settings usually used for cruising and 130 at the rich settings used for take-off and other full-power conditions.
Antiknock agents such as tetraethyl lead help to control detonation and provide lubrication. One gram of TEL contains 640.6 milligrams of lead.
| Grade | Colour | Lead content maximum | Additives | Uses | Availability |
| 80/87 | red + a little blue | 0.14 | TEL | It was used in engines with low compression ratio. | Phased out in late 20th century. |
| 82UL | purple | 0 | ASTM D6227; similar to automobile gasoline | , 82UL is not being produced. | |
| 85UL | none | 0 | oxygenate-free | piston-engine ultralight aircraft. Motor Octane Number min 85. Research Octane Number min 95. | |
| 91/96 | brown | 0.15 | TEL | Made particularly for military use. | phased out in 1960s |
| 91/96UL | none | 0 | ethanol-free, antioxidant and antistatic additives; ASTM D7547 | In 1991, Hjelmco Oil introduced 91/96UL in Sweden. The fuel can be used in more than 90% of the piston aircraft fleet worldwide. | In 2010, the European Aviation Safety Agency cleared this fuel for aircraft engines whose manufacturer has approved it, based on 20 years of trouble-free operations. |
| B91/115 | green | 1.60 | TEL; see standard | Formulated for Shvetsov ASh-62 and Ivchenko AI-14 – nine-cylinder, air-cooled, radial engines. | The Commonwealth of Independent States, produced exclusively by Warter |
| UL94 | purple | 0 | n/a | American unleaded fuel developed by Swift Fuels LLC. | |
| 100/130 | green | 1.12 | TEL | Mostly replaced by 100LL. | Southern Australia, Chile |
| 100LL | blue | 0.56 | TEL; | Most commonly used aviation gasoline. | Common in North America and western Europe |
| 100VLL | blue | 0.45 | TEL; max | "Very low lead" substitute for 100LL | |
| G100UL | green | 0 | Aromatic compounds such as xylene or mesitylene | Composed primarily of aviation alkylate. | American unleaded fuel developed by General Aviation Modifications, Inc. Fleet-wide approved in 2022. Not certified by ASTM. |
| 100R | 0 | n/a | American unleaded fuel developed by Swift Fuels LLC. Received in 2024 for Cessna 172 Skyhawk R and S. | ||
| UL102 | none | 0 | n/a | Blend of 83% mesitylene, 17% isopentane | American unleaded fuel developed by Swift Fuels LLC. Limited quantities produced for testing. |
| 115/145 | purple | 1.29 | TEL, historically xylidine | The largest, boost-supercharged radial engines needing this fuel's anti-detonation properties. | Limited batches are produced for special events such as air races. Reintroduced by Warter Aviation 2015. |
100LL (blue)
100LL may contain a maximum of one-half the tetraethyllead allowed in 100/130 avgas.Some of the lower-powered aviation engines that were developed in the late 1990s are designed to run on unleaded fuel and on 100LL, an example being the Rotax 912.
Automotive gasoline
Automotive gasoline—known as mogas or autogas among aviators—that does not contain ethanol may be used in certified aircraft that have a Supplemental Type Certificate for automotive gasoline, as well as in experimental aircraft and ultralight aircraft Some oxygenates other than ethanol are approved, but these STC's prohibit ethanol-laced gasolines. Ethanol-treated gasoline is susceptible to phase-separation which is very possible due to the altitude/temperature changes light airplanes undergo in ordinary flight. This ethanol-treated fuel can flood the fuel system with water which can cause in-flight engine failure. Additionally, the phase-separated fuel can leave remaining portions that do not meet octane requirements due to the loss of the ethanol in the water-absorption process. Further, the ethanol can attack materials in aircraft construction which pre-date "gasohol" fuels. Most of these applicable aircraft have low-compression engines which were originally certified to run on 80/87 avgas and require only "regular" 87 anti-knock index automotive gasoline. Examples include the popular Cessna 172 Skyhawk or Piper Cherokee with the variant of the Lycoming O-320.Some aircraft engines were originally certified using a 91/96 avgas and have STC's available to run "premium" 91 anti-knock index automotive gasoline. Examples include some Cherokees with the Lycoming O-320 or O-360, or the Cessna 152 with the O-235. The AKI rating of typical automotive fuel might not directly correspond to the 91/96 avgas used to certify engines, as motor vehicle pumps in the US use the so-called "/2" averaged motor vehicle octane rating system as posted on gas station pumps. Sensitivity is roughly 8–10 points, meaning that a 91 AKI fuel might have a MON of as low as 86. The extensive testing process required to obtain an STC for the engine/airframe combination helps ensure that, for those eligible aircraft, 91 AKI fuel provides sufficient detonation margin under normal conditions.
Automotive gasoline is not a fully viable replacement for avgas in many aircraft, because many high-performance and/or turbocharged airplane engines have been designed to use 100 octane fuel and modifications are necessary in order to use lower-octane fuel.
Many general aviation aircraft engines were designed to run on 80/87 octane, roughly the standard for North American automobiles today. Direct conversions to run on automotive fuel are fairly common, by supplemental type certificate. However, the alloys used in aviation engine construction are chosen for their durability and synergistic relationship with the protective features of lead, and engine wear in the valves is a potential problem on automotive gasoline conversions.
Fortunately, significant history of engines converted to mogas has shown that very few engine problems are caused by automotive gasoline. A larger problem stems from the higher and wider range of allowable vapor pressures found in automotive gasoline; this can pose some risk to aviation users if fuel system design considerations are not taken into account. Automotive gasoline can vaporize in fuel lines, causing a vapor lock or fuel pump cavitation, thereby starving the engine of fuel. This does not constitute an insurmountable obstacle, but merely requires examination of the fuel system, ensuring adequate shielding from high temperatures and maintaining sufficient pressure in the fuel lines. This is the main reason why both the specific engine model as well as the aircraft in which it is installed must be supplementally certified for the conversion. A good example of this is the Piper Cherokee with high-compression engines. Only later versions of the airframe with different engine cowling and exhaust arrangements are applicable for the automotive fuel STC, and even then require fuel-system modifications.
Vapor lock typically occurs in fuel systems where a mechanically-driven fuel pump mounted on the engine draws fuel from a tank mounted lower than the pump. The reduced pressure in the line can cause the more volatile components in automotive gasoline to flash into vapor, forming bubbles in the fuel line and interrupting fuel flow. If an electric boost pump is mounted in the fuel tank to push fuel toward the engine, as is common practice in fuel-injected automobiles, the fuel pressure in the lines is maintained above ambient pressure, preventing bubble formation. Likewise, if the fuel tank is mounted above the engine and fuel flows primarily due to gravity, as in a high-wing airplane, vapor lock cannot occur, using either aviation or automotive fuels. Fuel-injected engines in automobiles also usually have a "fuel return" line to send unused fuel back to the tank, which has the benefit of equalizing the fuel's temperature throughout the system, further reducing the chance of vapor lock developing.
In addition to vapor locking potential, automotive gasoline does not have the same quality tracking as aviation gasoline. To help solve this problem, the specification for an aviation fuel known as 82UL was developed as essentially automotive gasoline with additional quality tracking and restrictions on permissible additives. This fuel is not currently in production and no refiners have committed to producing it.