Handcar


A handcar is a railroad car powered by its passengers or by people pushing the car from behind. It is mostly used as a railway maintenance of way or mining car, but it was also used for passenger service in some cases.

Design and function

A typical design consists of an arm, called the walking beam, that pivots seesaw-like on a base, which the passengers alternately push down and pull up to move the car.
An even simpler design is pushed by two or four people, with hand brakes to stop the trolley. When the trolley slows down, two trolleymen jump off the trolley and push it till it picks up speed. Then they jump into the trolley again, and the cycle continues. The trolleymen take turns in pushing the trolley to maintain the speed and avoid fatigue. Four people also required to safely lift the trolley off the rail tracks when a train approaches.
Rail tracks have a tendency to develop various defects, including cracks, loose packing etc., which may lead to accidents. The first rail inspections were done visually. Push trolley inspections formed a very important part of these visual inspections.

Modern usage

Handcars were normally used by railway service personnel for railroad inspection and maintenance. Because of their low weight and small size, they can be put on and taken off the rails at any place, allowing trains to pass. Handcars have since been replaced by self-propelled vehicles that do not require the use of manual power, instead relying on internal combustion engines or electricity to move the vehicle.
Push trolleys have a major advantage over motorized trolleys as they do not require any traffic block and the inspecting officials can carry out inspections at their leisure.. On the other hand, push trolleys are a potential safety hazard as they occupy track and, if the trolley is not removed from track in time, it can collide with a train and cause an accident. Therefore, on sections having gradients or poor visibility, the push trolleys are not allowed without traffic blocks. '

Racing

Handcars are nowadays used by handcar enthusiasts at vintage railroad events and for races between handcars driven by five person teams. One such race, the Handcar Regatta, was held in Santa Rosa, California from 2008 to 2011, and other races are held in Australia. See the section on racing below. Aside from handcars built for racing, new handcars are being built with modern roller bearings and milled axles and crankshafts.
The Canadian Championship Handcar Races are held annually at the Palmerston Railway Heritage Museum in Palmerston, Ontario, Canada each June. These races began in 1992 and have been running since.
An annual handcar race, Dr. E. P. Kitty's Wunderkammer, featuring the Great Sonoma County Handcar Races, is held in the rail-yard in old downtown Santa Rosa, California. A multi-faceted festival, it centers around races of numerous widely varying human-powered vehicles operating on railroad tracks, including traditional hand-powered carts and others powered by pedals or pushing.
A similar race occurred in the nearby Northern California town of Willits, California, on Sept. 8 and 9, 2012.
Other races are held in Australia, some using preserved old handcars.

Tourist usage

For some decades, especially in Europe, the handcar has also been used for tourist and recreational purposes. In this case, handcar is usually called a draisine or railbike. Thanks to draisines it is possible to make use of sections of abandoned railway lines, allowing visitors to discover beautiful natural landscapes that would be otherwise inaccessible. The use of handcars is growing thanks to increasing attention, throughout the Western world, to sustainable tourism.
The European country in which the draisine is most prevalent is probably France, where in 2021 there were 56 active routes. Many of these have been united, since 2004, in the Federation of Vélorail of France.
The usage of draisines in Europe has also spread to many Northern countries, such as Sweden and Finland, but also Belgium, Luxembourg, in Germany. Even in Italy the practice is starting to spread, with a few projects under consideration.

By country

Great Britain

There is an early account of a 'handcar' traversing the Hay Railway and the connected Kington Tramway in 1841. This was a horse drawn tramway totalling 36 miles purely for freight use, and the man-powered truck that appeared in 1841 was sufficienly unusual to have been reported in the newspaper.
"On Monday last a new machine made its appearance on our tram-road. In the course of the day two-men came from Kington in an ingenious vehicle, which they contrived to propel by means of cog-wheels, set in motion by a winch, the handles of which were turned by the men, who were seated in the machine itself, which proceeded at the rate of 5 or 6 miles per hour. From Hay they proceeded to Brecon, and returned about 5 o'clock on Tuesday with a ton of coal..."
The creators of this handcar are not named.

United States

It is not clear who invented the handcar, also written as hand car or hand-car. One of the first was the track velocipede invented by George S. Sheffield of Three Rivers in 1877. It is likely that machinists in individual railroad shops began to build them to their own design. Many of the earliest ones operated by turning large cranks. It is likely that the pump handcar, with a reciprocating walking beam, came later. While there are hundreds of US patents pertaining to details of handcars, probably the primary designs of mechanisms for powering handcars were in such common use that they were not patent-able when companies started to manufacture handcars for sale to the railroads.
Handcars were absolutely essential to the operation of railroads during a time when railroads were the primary form of public transportation for people and goods in America, from about 1850 to 1910. There may have been handcars as early as the late 1840s but they were quite common during the American Civil War. They were a very important tool in the construction of the Transcontinental Railroad. There were many thousands of them built. They were commonly assigned to a "section" of track, the section being between about 6 to 10 miles long, depending upon the traffic weight and locomotive speed experienced on the section. Each section would have a section crew that would maintain that piece of track. Each section usually had a section house which was used to store tools and the section's handcar. Roughly 130,000 miles of track had been constructed in America by 1900. Thus, considering there was a handcar assigned to at least every ten miles of that track, there would have been a minimum of 13,000 handcars operating in the United States. This number is obviously a gross underestimate because many sections were shorter than 10 miles and railroads also had spare handcars for use in unusual circumstances. Telegraph company Western Union and other rail-users had their own handcars, adding to the overall handcar population.
The first handcars, built in the railroad shops, were probably made of whatever parts the shops had around or could easily make. These cars were probably quite heavy. Heavy handcars need more people to propel them. More people will add more power but at some point the benefits are offset by the weight of the people: their own weight would not be compensated by any extra power they can produce. Many companies made handcars in the years following the American Civil War as evidenced by the number of advertisements in contemporary publications such as The Car Builder's Dictionary. By the mid 1880s The Sheffield Velocipede Car Company, The Kalamazoo Velocipede Company and the Buda Foundry and Manufacturing Company were the three large companies who were the primary builders of handcars. Sheffield was almost immediately acquired by industrial giant Fairbanks Morse. All three companies changed their names over the years; but for most of the years that they produced handcars, they were still identified as Sheffield, Kalamazoo and Buda. Hand cars continued to be available through the first half of the 20th century. Fairbanks Morse was still offering a handcar from their catalog as late as 1950 and Kalamazoo sold them until at least 1955.
While depictions on TV and in movies might suggest that being a member of a handcar crew is a joyride, in fact pumping a traditional handcar with bronze bearings rather than modern roller bearings can be very hard work. The disagreeable nature of this experience must have been heightened by the dead weight of typical section crew supplies such as railroad spikes, track nuts and bolts, shovels, pry bars of various sorts and other iron and steel equipment.
Motor section cars began to appear in the very early 1900s, or a few years earlier. They quickly replaced most of the handcars. Those handcars whose uses continued even during World War I, were probably scrapped during World War II. The number of handcars that survived is unclear. They can be found in railroad museums and some are in private hands.

Australia

In Australia, hand cars or pump carts are commonly referred to as Kalamazoos after the Kalamazoo Manufacturing Company, which provided many examples to the Australian railway market. Many Kalamazoos are preserved in Australia, some even being used for races.

Guatemala

There is a push car service along the railroad tracks between Anguiatú in Guatemala and rural towns across the Salvadoran border. Sometimes it is pulled by a horse.

India

Although many railways in the world have switched to other methods of inspection, it is still widely used over Indian Railways in addition to other techniques, especially for inspecting railway track and assets like bridges which are situated between stations. The push trolley carries one or more officials inspecting the track and the railside equipment. The official carries instruments to measure and check the condition of the tracks and monitor the work being done by the trackmen, keymen, gatemen etc. who maintain, patrol, man the track and installations. The push trolley is also used by officials inspecting signalling installations in some parts of India. On routes carrying high volumes of traffic, such as the suburban section in Mumbai, push trolleys cannot be used and foot inspections are being resorted to.